Adding an External Fuse to My Multimeter!

My trusty fluke multimeter has been with me for 12 years. I love it. It's rugged and reliable. The internal fuses however are expensive and not readily available locally. As a substitute I soldered those glass type fuses into the fuse holders. This approach works well but when the fuse blows due to my muckup, it is quite a task to replace it.

Here is how I added an external fuse and holder to my veteran fluke multimeter.

Step 1: The Fuse and Holder.

I have lots of automotive fuses (which hobbyist doesn't?). These are rated to 32vdc and are perfect for my uses. I typically measure up to 24vdc with this meter so it's just right for me.

Step 2: Accessing the Fluke Fuse Holder.

Removing the battery cover gives access to the fuses. The one I have to replace is the 10A one. I unsoldered the blown fuse and made it ready for the new one.

Step 3: High Current Wiring.

Using heavy gauge wires, I soldered them to the fuse holder terminals.

Step 4: Connection of the Holder.

I soldered the fuse holder and used liquid electrical tape to insulate the exposed conductors.

Step 5: Notching the Battery Cover.

I cut a small notch to allow the wires out of the fluke's internals.

Step 6: Completion!

Now my hardy fluke has an external fuse holder that is easy to access on the field and I plentiful fuses to replace blown ones.

Yes I know the pretty factor is out the window but it works well!