This is an instructable for the course we are taking at the California State University, Long Beach, "DESN 551: Materials, Tools, and Techniques of Prototyping" taught by Behnaz Farahi.

@Nigole_lim and I have worked together through ideating and prototyping to create a final articulating paper lamp.

Supplies

Poster Board

Cardstock

Dome Tap LED Light

X-Acto Knife

Scissors

Hot Glue

Glue Stick

Laser Cutting Service

3D Printed Parts

Step 1: Ideate

We began our process for this project by drawing out our different ideas on paper.

Step 2: Explore in 3D

After having a rough idea of our vision for our lamp, we began to build various mockups to get better insight on how to physically build the lamp and discover things we wouldn't be able to if working in 2D. We were able to discover many different forms and functions from the different mock ups.

Step 3: Final Direction

After exploring in 3D, we decided to move forward with this aperture like design, where when you push down on the top, the entire form articulates up and down as well. We thought that this would be a cool lamp because it is an interactive lamp with a surprise form factor of movement.

Step 4: Mechanism Iteration

We knew that we wanted to build on the movement surprise form factor on the lamp, so we began prototyping more iterations of the articulating lamp. We tried using thread to pull petal like parts as well as using origami folds and scores to create movement when pushed down which we liked the best (the last one).

Step 5: Form Iteration

We decided to go forward with the origami fold and scored mechanism and wanted to create a more dramatic aesthetic and movement to it. We drew inspiration from Philip Beesley's work and attached various dramatic bristle fibers to our mechanism.

Step 6: Laser Cut Testing

We finalized our design template in Solidworks and had our pieces laser cut in different colored papers and sizes to see what would look good for the final result. We decided to use white and black cardstock to create contrasting colors and emphasize the movement. We also layered a smaller template within the bigger one to create more volume in the bristles and movement.

Step 7: Ideation + 3D Printing

Some ideations to figure out the mechanism that will get the lamp to turn on and off. Internal housing components were designed to make the lamp sturdy and functional. The parts were 3D printed and tested to see if they worked or not. Some parts had to be redesigned to correct their functions.