Introduction: Bronze Sword Casting. Legionary. Aluminum Bronze Casting
I made bronze weapon in the past and now I decided to make something even better. This time it'll be aluminum bronze sword. This decorative sword is really hard and could be useful during bronze age :)
Step 1: Polystyrene Foam Pattern, Melting Bronze
First step is to cut a sword from polystyrene foam. After that fire up a furnace and melting aluminum bronze
Step 2: Casting
When bronze is melted and temperature is appropriate for casting than I can cast.
Step 3: Open a Mold
After temperature decreased I opened a mold and found out that quality of the item is pretty good
Step 4: Sanding and Polishing
Sanding and polishing the sword with an angle grinder
Step 5: Testing and Final Result
That's the sword, so let's test it in action... Well, it won't be a real battle :) but watermelon won't survive. It works and looks good