This is a simple project that evolved from a promise to my son, Max. Earlier this spring, I found him dragging some plywood and bricks out of the garage. I asked him what he was doing, and he said 'building a bike ramp', I told him not to do that, and we would build one the right way.

So we sat down and looked at some commercially available ramps, and got some ideas for size. Then we sketched some construction ideas and came up with a plan.

We went to the local home supply store and picked up a sheet of 3/8" plywood, a 2X4X10 and a box of 2" screws. As we don't have a truck, and the ramp was going to be 2 feet wide, we had them cut the plywood sheet lengthwise. This gave us two sheets of 2'x8' plywood. This is more than enough to make two ramps with scraps left over. Also, I ripped the 2x4 in half (for the support cross beams) on my table saw. You can do the same, or you can use 2X4. Our supplies were about $17 (a real bargain, eh?).

The project shouldn't take more than 4 to 5 hours to complete. I used my table saw, jig saw, and drill. You can use a circular saw as well, just remember to use a guide and cut really straight.

Please wear a helmet when using the ramp. Also, be aware of your ability or the abilities of your child. This ramp was designed for a ten yr old for recreational use. If you are bigger or want to hit it harder I recommend using thicker plywood for your vertical supports.

So what do you need?

3/8" plywood sheet
2x4x10
Table or Circular Saw
Jig Saw
Drill and bits for pilot holes and driving screws..

So, here is the result. Enjoy.

Does it work? Sure check out the video.

Step 1: Cross Beam Supports

The first thing we need to do is to cut three identical cross beam supports.

These will support the ramp deck, and lock the vertical supports together.

I started with a 2X4X10 that I ripped in half (lengthwise) on my table saw. This gave me a cross beam that was roughly 1 1/2 x 1 1/2. You can do the same, or use the full 2X4.

Cut them to a length of 24".

In addition, you will need one more support beam that is 23" long. This will go on the back bottom edge.

Step 2: Vertical Supports

Next we need to cut out the vertical supports. There are three of these and they are just about identical.

Start by cutting your plywood into rectangles that are 24" x 12". Take three of these rectangles and tack them together temporarily. You can use screws or nails, as long as they are kept together and all the sides are square. If they are not perfectly square, use your table saw or circular saw to cut them so they are square.

Now sketch a curve on one side. This will be the profile of your ramp. Feel free to make it straighter or more curved than mine. We wanted a little 'kick' so we could get some 'air'. Our curve was made with the TLAR (That Looks About Right) method.

Using your jig saw, cut the curve from one end to the other. Now you should have good shape for your ramp.

Now you need to cut the slots for the cross beam supports. Find three points on the curve, one near the top, one near the middle, and one towards the bottom. Draw an outline of the shape of your cross beam (either 2x4 or 1 1/2 X 1 1/2) at those three points.

Start cutting the support slots with your jigsaw. Make 7 or 8 parallel cuts for each slot. Then using a screw driver or chisel, break out the pieces. Next use your jigsaw to clean up the bottom so your opening is clean and square.

Test each slot with your cross beams to make sure they fit snug and are flush with the curve.

When you are satisfied with the fit, separate the supports, and pick one to be the middle support.

Cut the bottom corner of the middle support to allow the bottom cross beam support to pass through it. See the diagram below.

Step 3: Cut the Deck

Since we completed the vertical supports, and the horizontal cross beams, now is a great time to start on the deck.

The deck should be 24 inches wide, and approximately 26 inches long. So cut this out of your plywood sheet using your table saw or circular saw.

The next issue to overcome is the curve of the deck. Honestly, I figured that 3/8" plywood would easily bend to the curve on its own. I was wrong. However, before I started, my wife advised me that I should score the back of the deck to allow it to flex. Yeah, she was right.

So here's how to do it. Set your table saw, or circular saw to a depth of 1/8" and cut lengthwise channels approximately 1" apart on the back of the deck.

Step 4: Base Plate

So whats the deal with that extended base plate?

Simple.

This is a portable ramp, and if you went to use it without that extended base, then there is a good possibility that the ramp would tip when you used it. Not only could it be dangerous, you would lose momentum and not get the air or distance you were expecting.

Cut the base plate to be 24 inches wide, and at least 34 inches long. That should allow it to extend at least 10 inches beyond the end of the ramp.

See the picture below for detail.

Step 5: Assemble the Frame

You've got all your pieces cut out, so now it's time to start putting them together.

Start with a clean level surface. (Or as clean and level as you can get it.)

Start by screwing one of the outside vertical supports into the bottom rear cross beam. Make sure the supports are lined up square. I used at least two screws to prevent the cross beam from rotating. Do the same for the other vertical support.

Next, attach the middle vertical support to the bottom cross beam. Carefully drill a pilot hole from the cross beam into the vertical support, and the drive in a screw.

Now, you can start the the horizontal cross beams that will support the deck.

Pick a cross beam and insert it into the slot. Drill a pilot hole from the cross beam into the vertical support at and drive a screw into it. Repeat this all the way across and for the two remaining cross beams.

When you are done, you should have a pretty sturdy skeleton for you ramp.

Step 6: Attach the Ramp Deck and Base

Almost done!

Get your ramp deck and align it on the frame. The back side of the deck should have the horizontal scores that will allow it to flex.

Push against it and drill a pilot hole through the deck into one of the cross members, either the left or right side so you can see where the cross beam is located.. Then drive a screw to hold it. Make sure your screw heads are countersunk so they don't tear up any bicycle tires. Repeat this on the other side of the deck.

Attach the deck to the other cross beams in the same way. You might want to snap a chalk line from side to side to ensure you hit the cross beam, and to make your screw line look straight.

Now you can attach the deck to the vertical supports the same way.

Last step!

Turn the ramp over and align the base plate to the ramp. Attach to vertical supports and rear cross beam by drilling pilot holes and driving screws.

Thats it.

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98 Comments

2 stroke

11 years ago on Introduction

would this work for a mountain bike

s.aiden.martinez

Tip 2 years ago

it will be better to use nails but you can alsomake it without

s.aiden.martinez

Question 2 years ago

how can i make it with out nails?

coloradodad

2 years ago

Awesome! Came together as advertised. In my version I did add a little
bit of additional framing on the sides and bottom (not shown in the
photos, though technically is present in the photo of the finished
product) since I have several kids using the ramp, the oldest of whom is
13. Another modification I'll be making soon is swapping out the bottom
with a piece of sheathing/OSB because it doesn't slide as much on the
driveway as regular plywood does.

JamesD446

5 years ago

Thanks for posting this! I built it for my son (and myself) following your plan. I just used a thinner flexible board for the ramp rather than scoring the plywood.

emoralesm5

9 years ago on Introduction

Followed the basic images to create my own 2' launch ramp (didn't take pictures)...just like to add you do not need to mess with the plywood to make it more flexible i used my wood after a hard rain and it was very easy to bend when soaked in water. also try not to drill screws to vertical because they will be more likely to split and come undone....cheers!

sk8ter20art

15 years ago on Step 5

drilling screws vertically into plywood is not very strong and can cause the plywood to split and pull out.

tswes423

11 years ago on Introduction

Could i pay you to build one for me? I am terrible at that kinda stuff and i dont wanna waste wood. Im young as well so my parents wont help me and dont think its a good idea to build it myself.

sk8ter20art

15 years ago on Step 3

scoring the back of the plywood is not necessary especially for such a small ramp. If you need to make the wood more plyable to bend soak it in water for about 30 mins before bending it (lay it in the grass and set a sprinkler over it). If the curve is too steep you risk cracking the plywood. ( I Built all the ramps at our skatepark many stayed solid for over 4 years with 100 kids on them daily) everything from a 2 foot launch ramp all the way up to a 11foot tall wall ride with 6 feet of vert.

Introduction: Build a Bicycle Ramp