Building a Paper (or Card Stock) Armored Vehicle for 28mm (or 15mm, or Other Scale) Games.

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Intro: Building a Paper (or Card Stock) Armored Vehicle for 28mm (or 15mm, or Other Scale) Games.

So, you got into a miniature game at some point. Perhaps a friend introduced you to Warhammer 40K, Stargrunt, or something else entirely...

Problem: the scale models cost a lot (as you need more than just one or two to effectively create an army), and you may not have the money (or just don't like the designs of the plastic or resin kits).

Solution: Use card stock, paper, or other inexpensive materials to create your vehicles!

STEP 1: Print Your Template!

Whatever printer you might have, if it can handle card stock, print off your desired model (be it freebie or purchased). For this exact example, I am building an Ebbles Miniatures M8A3 Kirchner MBT with US Letter (8.5" x 11"/216mm X 279mm) 110# (199 g/ms) index paper. When I print the design, I use the pictured clear coat spray on both sides of each sheet of paper I have printed. Spray one side, allow to dry thoroughly, then flip and spray the other side. This will greatly reduce the warping and allow better details to be inscribed with the ball end tools for panel lines. Honestly, this step alone was a game changer in how I have looked at paper models compared to plastic and wood over the last few years. From this point forward, most of your plastic and wood construction and detailing techniques should work for cardstock paper models (within reason, don't expect to carve too much material off, or use plastic model cement...).

STEP 2: Scribing Fold Lines, Panel Lines, Cutting and Lining

After printing and coating the flat sheets (both sides) with a clear coat, evaluate the design. Most designs will indicate folds with a dotted or dashed line (or both) for valley folds and mountain folds (valley folds were the line indicates the bottom of the fold, mountain folds where the line indicates the top of the fold). If you use the burnishing/ball end tool listed above, you can create a crease where these lines are (most often with the ruler, and it doesn't matter which side of the sheet you crease with the ball end tool, the fold will work equally both directions). After you create these indentations for folding, cut out the parts and fold them into their shapes for a test fit. If you printed a color model, use the permanent marker, or a similarly colored pencil/marker (similar to the base color of the part), along the edges of the part that will be exposed after gluing. If you plan on priming and painting, just proceed to glue the parts together.

Many times, with buildings or armored vehicles, you have large flat areas that are likely to warp (no matter the coating or material thickness...) and you need reinforcement. Following the Ebbles Miniatures instructions, you will find recommendations for using popsicle sticks. I'm showing you how to use old cereal/cracker/cookie/biscut boxes or just strips of card stock cut to 1/4"/6mm width folded in half like angles (angle irons, 90 degree angles, etc) to keep flat surfaces flat. Whatever works for you, experiment, and don't panic when things warp. It's paper, in many cases, you can use the above procedure to fix that warping (adding more supports as you go along). You might hold off on completely sealing box structures until you are satisfied with how flat and even things are.

On some designs, you might have to cut out very small detailed portions or holes within the part. Cut the small parts out first before removing the whole part from the sheet of paper. This will prevent smaller details from being ripped out while cutting out the part from the sheet of paper.

STEP 3: Building Up the Subassemblies

Here is where the bulk of the work, and the magic, happens while building a papercraft vehicle. Several examples of buildings and other vehicles are shown in the pictures provided, all using the same methods. After cutting out and folding parts, apply angle/thicker card reinforcements, and laminating details.

As mentioned above, keeping thicker and thinner card/paper stock available helps incredibly with detailing. Outside of folding sheets to create 3D polygons, I have found that layering materials really enhances the build. Laminating a paper card hatch to a cereal box before cutting it out really allows it to stand out from the hull or turret of a tank/APC (armored personnel carrier) for example.

If not painting, applying marker (or colored pencil) to exposed edges (mountain folds included) of the paper/card stock is critical, now is the time to accomplish this! Once again, use that burnishing (ball end tool) to the widest extent possible to create all your folds (I've mentioned this in every section for a reason!).

STEP 4: Greeble and Detailing Subassemblies!

By far, this the where you become the artist and take your models to the next level. The pictures all come different models than the vehicle I started out with, but show the variety of details achieved by the use of common items. From tooth pick pieces, to hemispherical nail art beads, to just added layers of cardstock and solder CA glued to the walls to look like wiring conduit. Masking tape makes great belts and tie down straps when you cut it into thin strips. Good PVA glue can be used, stippled with a toothpick, to create rivets for those steampunk/gothic science fiction vehicle projects. Dowels cut to length provide a solid shaft for turrets, as well as a good form to wrap paper tubes around for cannon barrels, axles, and other cylinders.

You are only limited by imagination, and what might fall apart on you too many times to continue trying (if you frustrated, STOP, do not throw the model across the room... Trust me, you will regret doing so every time... not that I have any personal experience or anything). One great thing about papercraft models is that you can always print spare parts, allowing you to build the same over and over again when needed.

STEP 5: Painting and Final Assembly!

If you have carefully constructed a colored model, like the M8 Kirchner I linked in the first section, all you will likely need to do is use that same clear coat you used on the flat sheets. Simple enough! You are done now. I've included a couple other Ebbles/Genet kits in this photo section showing off the level of detail of those pre-colored kits, and how simple laminated panels with some black or other color edging makes the detail pop in the final assembly and painting phase.

However, if you are like me, you likely made a mess of the beautiful artwork with your gluing and cutting.... So, this is where you take your primer of choice (mine being camouflaged paint for solid neutral colors with good 'tooth' for paint to adhere to), and prime you major sub assemblies.

From here, take your acrylics (or enamels, or oils) of choice, and paint up the model like you would any plastic, resin, or wood kit. I'm not going to go into too many details here, as there are thousands of painting specific tutorials of any style of miniature and scale model you can think of out there.

My 'secret' weapon is a wet palette for my cheap acrylic paints. It's a leftover food container, with a cotton 'sponge' in the bottom (you could use paper towel), and a bit of parchment paper (for baking) on top of that after water is applied to the sponge. Sure, you can pay a pretty penny for a miniature painting wet palette from Army Painter to Red Games (and if you paint for a living, do so); but for us mere mortals, go cheap.

You will also see that my choice of paints is not expensive, not the cheapest craft paint, but certainly more bang for my buck than I get out of more expensive paints (and believe me, I have some of those for special effects like rust...). If you are starting out, this is the way to go to experiment without a major investment in currency; however it will require to put in more time and effort to experiment. Good painting comes with time and experience. So, keep at it, and don't give up if you don't like your first results. Besides, it's a paper model; you can always print another one to paint later!

STEP 6: Photography?!

I'll be honest, I'm still learning this step myself. I'll start with a few pictures of the M8 Kirchner we started with on the bench at a few angles to show off that build. I like the bench photos to provide scale with the cutting mat, here in the US each square is 1.00" (25.4mm), so you can get an idea of the size of the models.

Next, I have a classic "Rhino" APC build that I photographed in a special setup I made with black matte board glued to foam core sheets to provide the walls and floor. The Zealot card stock model forum provided the paper centimeter cubes to use for scale (you can download them for free). These, along with 28mm miniatures, show how effectively the papercraft model fits within the game scale. Black backgrounds are nice, as they reduce the visual clutter of the background, and make your finished model pop.

Now, I need to get some black velvet material someday....

15 Comments

This is one of the most detailed paper craft model I have seen. Great work and thank you so much for sharing.
I have a grandson that would love to do this. Our next project together will be this! Thanks for the information.
I do not, but you are likely to find one on the sites I listed, such as http://www.papermodelers.com/forum/ and https://www.zealot.com/ and if you cannot find a free model, there are likely some from Wargame Vault or Fiddlers Green that you can purchase, print, and build using the methods above. Paid models vary greatly in price and detail, the more you pay the more you get typically.
Don't get too much information overload picking models... It's quite the rabbit hole to go down (I have a hard drive full of them, and a stack of ones I printed I need to get too...). Thank you for the comment!
Very impressive - Quite the scalpel skills, Sweat equity to the max.
Someday, I may get a CNC paper cutter (Cameo or Cricket type)... But until then, it is a relaxing hobby after a long day of staring at computer screens. Thank you.
Game over, man! I just watched Aliens yesterday. Amazing APC! Now, can you do the Bishop knife trick with your bladeā€¦
With a No. 11 hobby blade... But somehow I need a band-aid every time I do it....
This is so good! I love all the inspiring photos and tips - this is just a wealth of great info. Excellent work!