Hello!! It's my 1st instructable.
Every part and tool for this instructable I've found at home. That's why it cost 0$.

Step 1: Materials & Tools

Step 2: Cutting the Parts

After you cut the parts make the borders flat and equal.

Step 3: Repair the Broken Fastening

Close the cap strong as possible as you can and mark places for holes.
Make two holes in the cap and tighten to broken fastening.
Then attach with glue or something else to make it reliable. Maybe Sugru is the best way.

Step 4:

My main part of fender is to short so I decided to make it longer.
You may use a Crop-a-dile or anything else to connect the parts .
Connecting the parts avoid curvature relative to each other.

Step 5: Enjoy

Fender width is 10 cm. It's wide and I like it!!!
Enjoy!!
Next time I'll show you my 0$ bike bottle holder. Hope It wil be soon.

Please leave comments and suggestions.
Please watch the video to see the fender at different angles.http://youtu.be/QZCIGrlptJM

http://youtu.be/QZCIGrlptJM