DIY - Repairing the Suspension Spring of an Vintage/antique Wall Clock

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Introduction: DIY - Repairing the Suspension Spring of an Vintage/antique Wall Clock

About: I tend to be a bit of a Jack-of-all-Trades. Some of the interests I have are woodwork, metalwork, photography, electronics. I'm a father of two and a grandfather of 4. My wife and I live with our son and fami…

A DIY repair to the suspension spring of a vintage / antique wall clock

Step 1:

Do you have an old vintage/antique wall clock that is no longer working? Are you like me and want to repair everything that gets broken? Well these old clocks are not that difficult to repair if you take your time and work carefully. These old clocks have quite large parts unlike the minute and intricate parts of a wrist or pocket watch.

Take your time and also take photos from lots of angles to help you not finding spare parts at the end of your repair.

We packed up our home in South Africa and moved to Melbourne in Australia and this old family wall clock was moved without removing the pendulum (that's a no no). The pendulum was tied to the chiming bars at the back of the clock and the movements in the transfer broke the tiny suspension spring.

You NEVER move a pendulum type clock without first removing the pendulum !!

Step 2:

The pendulum hangs off an extension of the suspension spring at the back of the clock.

Step 3:

When we found the clock in a broken state I removed the pendulum and checked for all the supporting screws that held the clock in the cabinet. I unscrewed them and carefully pulled the whole clock (face and workings) out. At the back was the upper half remnant of the suspension spring still pinned into it's holder and the lower half remnant of the spring was in the cabinet (as it is not pinned to the first brass section of the pendulum). Unfortunately I did not take pictures of what I was doing at this time. You'll be able to see where these components are from the next images of when I did the final repair.

Step 4:

As I'm the Mr Fixit and love it when I can make a plan, I used a little plastic box strapping and a couple of pins to manufacture a makeshift suspension spring. Hey, it might look terrible, and I would hate for a clock maker to see this, but it worked - for a few years. In the meantime I periodically looked around for a real replacement spring.

Step 5:

This is what a complete suspension spring might look like. Mine is type A and of the one shown by the arrow.

Step 6:

Some few years later I searched eBay for a spring of the same size (I'd measured the plates and steel spring sections - see image above) and could only find one in the USA for about $9, but they wanted $32 for shipping. I contacted a couple of other clock repairing shops and they didn't have this size.

So I decided to see if I could repair this little part. (I have, in the past, tried my hand at some silver and gold jewelry making and enjoy working with small parts). After examining the broken spring with magnification I could see that the little square brass plates were actually 4 plates that were joined and holding the two steel spring plates (now broken). I first wondered if these brass plates had been soldered together and tried to separate them with a gas flame. That didn't work. So next I decided that I would carefully see if the plates would prise open. As you can see from these images I made a little support for the plate by cutting a slot into the edge of a piece of pine timber. with a utility knife. Standing each of the square brass plates upright in this slot I put the utility knife blade along the join and gently tapped the back of it with a hammer - yes - the plates came apart revealing that they were held together by other tiny pins.

Step 7:

These are all the bits of the broken spring. You can see that the two little steel spring plates are also drilled and are supported by the tiny pins. On of the plates has a large pin through it which you can tap out gently with a small hammer. The other pin is a loose pin that will go back into the top side of the spring and be fixed into the clock. The permanent pin will go back in to hang the pendulum parts on at the end.

Step 8:

Ok, so now that the plates are separated and the old broken steel springs have been lifted out, where do we get new steel springs or spring material? I measured the thickness of these springs with a micrometer and they are about .04mm (these steel springs are usually .04 or .05mm ).

After a bit of head scratching I remembered that I had an old feeler gauge (used for setting gap spaces in car engines - like distributer points). The smallest of the feeler gauges in the set I have is about .04mm. so this is what I used.

Step 9:

After cleaning up the end of this feeler gauge I made up a solution of copper sulphate (sold at the hardware store or swimming pool supplies). If you have metal marking fluid like "blue" use that. Dip the end of the steel feeler gauge into the solution and the surface is coated with a fine layer of copper. Now you can scribe lines on the surface that are visible. I just used a compass point and a good steel rule with mm markings and set out the cutting lines to make two similar springs.

Step 10:

Next I needed to make and drill the 1mm holes that would go back over the tiny pins.

Drill these holes before cutting or you will have great trouble holding these tiny parts. But, being drilled into the full plate I was easily able to drill these 4 holes with my workshop drill press.

Step 11:

Now carefully cut out the two springs with a pair of scissors. Yes, good scissors will easily cut through this thin steel plate.

Do not use your wife's dressmaking scissors - if you want to carry on living !!! :-))

Step 12:

Now it's just a matter of reassembling the parts to the full suspension spring and squeeze the brass plates together with a pair of pliers being very careful to get the little pins lined up into the old holds.

Step 13:

And there is the repaired suspension spring - ready to go back into the clock.

Step 14:

Fit the plate with the loose long pin back into the escapement slot on the clock and press the pin in to hold it in place.

Now hook the first brass part of the pendulum onto the lower (permanent pin) and put the whole clock back into the cabinet.

Secure all the mounting screws etc

Set the cock back up on the wall and CAREFULLY hang the actual pendulum back onto the lower part of the brass pendulum extension.

Your clock will be working again. The clock speed will need to be corrected by adjusting the height of the pendulum weight (the large brass disc in my case) with the thumb screw. Shorten the length of the pendulum for faster and lengthen it for slower. DON"T pull on the pendulum when you do this or you will break the spring again.

Good luck

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    10 Discussions

    0
    herteg895
    herteg895

    1 year ago on Introduction

    Good DIY. What do you think about a thin plate of brass or alumunium? I can not find feeler gauge in my place. Thx

    0
    GarthKH
    GarthKH

    Reply 2 days ago

    If you don't have a clock repair shop near you have a look on ebay for the springs. I don't know what you mean by "zeer". I think you mean one winder doesn't wind and the other is jammed. If the key just turns loosely the spring could be broken. If the other key is jammed (stuck) you have probably over-wound the spring - turned the key too hard at the end. This spring can be released at the back (very carefully) while holding the key in release the gears at the back and it should unwind against the pressure of you holding the key. If you don't hold pressure on the key it will fly back at great speed.
    If you remove the winder springs you need a special tool to take them out and put them back in to stop the spring from flying open and cutting you -VERY DANGEROUS. If you don't know what you are doing don't do this.
    Without seeing pictures it's hard to understand

    0
    GarthKH
    GarthKH

    Reply 1 year ago

    Hello Herteg895
    If you have a motor parts supplier around there you should be able to get a small set of feeler gauges. But, if you can't find any then I would rather go with a brass plate to make the little spring(s). As I understand it, that little spring affects the swing of the pendulum, so the material you use should have a little spring tension n it.
    Hope you sort it out.

    0
    herteg895
    herteg895

    Reply 1 year ago

    Thx a lot

    0
    cbigskumar
    cbigskumar

    5 days ago

    Where from do I get spring in Panvel India and how to fix it in pendulum wall clock. As its give notice of zeer while giving key to the right side and left side completely struck. So please guide and solve the problem of pendulum wall clock and make it working smoothly and urgently. As my Dad is behind me to get repaired it urgently.
    Please be extend all kind support and oblige.
    Thanks and Regards
    ShaiKumar
    Panvel Maharashtra India Mob 9821284116

    0
    rkippes
    rkippes

    Question 1 year ago

    I have an old clock that I purchased at a second hand store. It was running in the store, but unknown to me, when I was purchasing it the clerk pulled down on the pendulum. When I got home I realized the clerk had accidentally pulled the big brass pin that holds the suspension spring and connects to the saddle out of its seat. How would you recomend repairing that?

    0
    GarthKH
    GarthKH

    Answer 1 year ago

    Hi rkippes. I am not a watch or clock maker so I can't visualise what you have there. If you can try and post a few images of what's happened inside the clock I "might" be able to suggest something. I tend to take a very hard and long look at what has gone wrong and try to figure out what I could do, given the tools that I have. That's how I approach such a problem. Most things, I believe, are repairable.
    Regards
    Garth

    0
    DIY Hacks and How Tos

    That is really impressive. I was always too worried about breaking something to fix my parents old clock. But this kind of thing looks pretty straight forward.

    0
    GarthKH
    GarthKH

    Reply 2 years ago

    Be brave and take on the challenge.