Introduction: DIY Short Circuit (Overcurrent) Protection
In this project I will show you how to create a simple circuit that can interrupt the current flow to a load when the adjusted current limit is reached. That means the circuit can act as an overcurrent or short circuit protection. Let's get started!
Step 1: Watch the Video!
The video gives you all the information you need to recreate the protection circuit. In the next steps though I will give you some additional information.
Step 2: Order Your Components!
Here you can find a parts list with example seller (affiliate links):
Aliexpress:
1x Relay (12V one with 2 changeover contacts): https://s.click.aliexpress.com/e/_dXytThh
2x PCB Terminal: https://s.click.aliexpress.com/e/_dYbstfZ
1x LM358 OpAmp: https://s.click.aliexpress.com/e/_d6VP6J1
2x BC547 NPN Transistor: https://s.click.aliexpress.com/e/_dU81lmT
1x 5mm green LED: https://s.click.aliexpress.com/e/_dV63r7D
1x 1N4007 Diode: https://s.click.aliexpress.com/e/_dYR45Bh
1x Tactile Switch (NC): https://s.click.aliexpress.com/e/_dXIIMcP
6x 1kΩ, 2x 20kΩ Resistor: https://s.click.aliexpress.com/e/_dTPpXjt
1x 10kΩ Trimmer: https://s.click.aliexpress.com/e/_dTFyPv5
1x 0.1Ω Resistor: https://s.click.aliexpress.com/e/_dZKdSGL
Ebay:
1x Relay (12V one with 2 changeover contacts):http://rover.ebay.com/rover/1/711-53200-19255-0/1?...
2x PCB Terminal: http://rover.ebay.com/rover/1/711-53200-19255-0/1?...
1x LM358 OpAmp: http://rover.ebay.com/rover/1/711-53200-19255-0/1?...
2x BC547 NPN Transistor:http://rover.ebay.com/rover/1/711-53200-19255-0/1?...
1x 5mm green LED:http://rover.ebay.com/rover/1/711-53200-19255-0/1?...
1x 1N4007 Diode:http://rover.ebay.com/rover/1/711-53200-19255-0/1?...
1x Tactile Switch (NC):http://rover.ebay.com/rover/1/711-53200-19255-0/1?...
6x 1kΩ, 2x 20kΩ Resistor:http://rover.ebay.com/rover/1/711-53200-19255-0/1?...
1x 10kΩ Trimmer: http://rover.ebay.com/rover/1/711-53200-19255-0/1?...
1x 0.1Ω Resistor: http://rover.ebay.com/rover/1/711-53200-19255-0/1?...
Amazon.de:
1x Relay (12V one with 2 changeover contacts): http://amzn.to/2uK2t8g
2x PCB Terminal: http://amzn.to/2viTnkl
1x LM358 OpAmp: http://amzn.to/2uNMsN6
2x BC547 NPN Transistor: http://amzn.to/2vj6qCy
1x 5mm green LED: http://amzn.to/2vbPfSn
1x 1N4007 Diode:http://amzn.to/2uO2kiL
1x Tactile Switch (NC): -
6x 1kΩ, 2x 20kΩ Resistor: http://amzn.to/2uNJ4BH
1x 10kΩ Trimmer: http://amzn.to/2uKc9j5
1x 0.1Ω Resistor: http://amzn.to/2eY98qa
Step 3: Build the Circuit!
Here you can find the schematic of the circuit along with pictures of my finished perfboard layout. Feel free to use them as a reference for your own circuit.
Step 4: Success!
You did it! You just created your own short circuit (overcurrent) protection circuit!
Feel free to check out my YouTube channel for more awesome projects:
http://www.youtube.com/user/greatscottlab
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