Ender 3 32-bit Controller Board Upgrade

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Introduction: Ender 3 32-bit Controller Board Upgrade

About: A Self-confessed geek from the days computer memory was measured in Kilobytes. I love reading, travelling and anything to do with tech.

Here’s the SKR Mini E3, I purchased this off Biqu Bigtreetech’s website. It’s been sitting on the shelf since Mid january, at last I got around to installing it .

Step 1:

Opening it up, we have heatsinks for the servo controllers, the main SKR Mini E3 controller board, a rubber ducky. And a USB-A to USB-B cable to flash the firmware.

Step 2:

Bigtreetech places a rubber ducky in each order, just a fun addon, nothing to do with the actual product.

Step 3:

Here’s the board, it has the same form factor of the Ender 3’s controller board.

Step 4:

The Creality board, included with the printer, has a dated 8 bit processor. It can’t always keep up with complex g-codes, which in reality i have had no problems with. But one area this controller helps is with the TMC 2209 stepper drivers, which quieten the stepper motors, substantially.

This board also has the Marlin 2.0 firmware, so no need to flash it, just replace the existing board, turn on the printer and you’re ready to start printing.

So why upgrade, well, the 8 bit boards could handle straight lines very well, but when it comes to more curved designs, the board needed more processing power, when it cannot process the data fast enough we have artifacting and degradation in the object shape.

And with 32 bit boards such as the SKR Mini E3 becoming more affordable, it becomes a no brainer.

Step 5:

Before we can install the board we need to remove the existing controller board, which is the Creality 3D v1.1.4 board.

To remove the older board, we need to open up the case cover using the M4 allen key provided with the printer. There are three bolts holding down the top plate two in the front and one in the rear.

Step 6:

I had added the fan shroud to the cover so that any filament does not drop in and block the fan.

So two in the front, and for the third, which is hidden by the bed, you will need to move it forward to access. You could use the allen key horizontally, but this gives me more torque for easy removal.

Step 7:

Once done we can remove the top cover, bring careful that you don't damage the fan. Unplug the fan header off the board,so that you can place the cover safely aside.

Step 8:

Now we need to unplug all the headers, the good part is that the headers are the same on the new SKR Mini S3 board. My printer has the headers hot glued down, so if yours is too, be extra careful pulling them apart.

Step 9:

Before you unscrew the wires, best to take a photograph of the connections. Now for the wire block connectors, these are generally block headers with screws used to hold the wires within.

Step 10:

There are two sets, the one i’m unscrewing are the bed power, hotend power and the fan header.

The one on the end is for the main power.

Step 11:

Now that we have all the headers and wires disconnected, we can unscrew the bolts holding down the board, there are 4 in total, three in the corners and one in the center. I almost missed the one in the center, and was worried why the board was not popping off. Once done it popped off easily.

Step 12:

So here’s how the boards look next to each other.

Similar in design as it has to be installed in the same case.

The one in black is the new SKR Mini E3, and the green is the Creality3D board.

Step 13:

There are four aluminium heat-sinks provided, I would suggest installing them first before placing the board in the case. Peel off the tape below and stick onto the controller. These are 4 in a line, stick them and now you’re ready to install the board. Being the same form factor and the wiring also being the same it is easy to install the board into the case.

Step 14:

Before we install the board inside, it’s best to finish the wiring. I would suggest the main power first as it is at the rear of the board, and won't be accessible once it’s installed. Red to the right, and black to the left.

Step 15:

Then the remaining wires to the bigger terminal header we start with the red and black 18 gauge wires for the hotend fans, after that we have the 14 gauge wires for the bed power, next two more 14 gauge wires for the hotend power.

Here’s a tip, the larger the number, the thinner the wire. So 18 gauge wires are actually thinner than the 14 gauge wires.

Step 16:

There are two more wires remaining which are the hotend power, and are either both white or red. I have the red ones, these are non polarized, so it can be connected either way.

Step 17:

Attached them, and next also attach the fans. The fan with blue and yellow wires are connected to FAN0, and the case fan is connected to FAN1.

Step 18:

All other cables are the same as the original board, just connect each of the headers and also the LCD ribbon cable and we’re done.

Step 19:

Now to install the board back into the case, use the same bolts from before to secure the board into the case.

Step 20:

Now that we have the board in the case, before we put the cover back on, we should do a test run. The SKR Mini E3 comes with Marlin 2.0 firmware preflashed so no need to flash the firmware ourselves.

Moment of truth, turn the printer on, and ….. We’re booting into the marlin firmware. Cool.

Step 21:

Lets just test if everything was wired properly. Let's set the bed temperature to maybe 40 degrees,

Seems to be warming up, so it’s working.

Step 22:

Lets try a test print, wow, i can't hear the servo motors at all. It’s just so quiet.

It seems to be homing correctly, and also the printing is sooo quiet.

Let's close up the case and we’re done.

Step 23:

It should take around 10-15 minutes to change the boards, and the benefits to upgrading are just wonderful. The printer is so quiet now while printing , i don't even know if it’s on or not. Support for probes such as the Bl-touch and filament run-out protection are available, we can add those sensors easily in future as it is supported on the board and also the firmware has the code present. To add the features though, we will need to download, customize and flash the firmware to support the new features.

Step 24:

I’m quite happy that the installation went without a hitch, and the printer is back to printing ASAP.

There are stories of the firmware in the board not being up-to-date. So if you are having problems check the firmware on the printer and on the git repository, if it’s old try compiling and flashing the new firmware. The firmware git can be found in the link below, the same is also available in the video description.

I found that the firmware was not the latest on my board, but was only a few months older than the latest on github. You can download the firmware, copy to your microsd card, when you power on your machine it will start flashing the firmware automatically. You can check the version in the printer information option.

Thank you for reading my instructable and happy 3d printing.

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    2 Comments

    2
    NeilRG
    NeilRG

    1 year ago

    I have two creality ender 5 + printers I have made mounts to enable using 10 pound spools of filament, although I have only used 5 pound spools. I need to dig in further, but it does appear i have a blown extruder motor driver probably because the initial design did not include bearings which caused the extruder to work too hard, which causes the extruder motor to lose steps, so a board swap with a non Chinese sourced board is appealing since creality driver chips are soldered in place.
    I used a hook shaped pick to pick off as much of the hot glue creality uses to secure the connectors as part of my troubleshooting efforts
    Thank you for the post.

    0
    VinayakNair
    VinayakNair

    Reply 1 year ago

    Thank you for checking out the Instructable. The SKR mini E3 drivers make the stepper motors quite quiet. You cannot install the SKR Mini E3 on the Ender 5 directly I guess as this is made as a port for port replacement. I think you might need a SKR 1.3 or 1.4 board to use with the Ender 5.