Fixing My Broken Hammer
Intro: Fixing My Broken Hammer
Found this hammer a few months back in a property clean out and have become quite fond of it since that time. So the other day when i snapped the head off by over zealously pounding some metal flat i was not happy. I like the hammer but it was found so i wasn't about to spend money to fix it. I Looked around the shop for something to become the new handle for my hammer but i did not have any items that fit the bill. Length was not a big issue so i decided to whittle the neck down salvage the old wedge and keep it oem.
STEP 1: Remove the Broken Piece
First step is to remove the broken piece of wood from the eye. I placed the head of the broken hammer over a hole in my anvil (sledge hammer head) placed a screw driver in the eye and tapped it out. Don't throw it away we need the wedge and to use as a guide to whittle down the shaft.
STEP 2: Whitle Down the Neck
Take the piece you removed from the eye and use it as a guide to make rough guide marks. Start whittling below the material you would like to remove. Start with long passes removing thicker areas until you are close to the size you need. As you get close take thin layers and test fit so you don't get too small. once You have gotten it down to to size needed use a block of wood or rubber mallet to set the handle in the head.
STEP 3: Salvage the Wedge
Now take the piece from the eye and split it to remove the wedge. I used my do it all knife to split it by placing the blade on wood and tapping the back with a hammer. Once you have liberated the wedge, line it up and tap it in to secure the head. Now my free hammer is fixed and still free. Hooray!
STEP 4: Finishing Up
Once you have liberated the wedge, line it up and tap it in to secure the head. Now my free hammer is fixed and still free. Hooray!
11 Comments
Chikpeas Brother 10 years ago
KnifeKnut 9 years ago
If you do it properly, and the wood is not rotten, it will be just as strong as when it was new
Lucky7x7 10 years ago
MissouriVillian 11 years ago
Lucky7x7 11 years ago
MissouriVillian 11 years ago
ironsmiter 11 years ago
a few months in a normal "indoor shop" setting.
drying outside, or in a shop open to the weather... entirely depends on the weather.
Lucky7x7 11 years ago
pfred2 11 years ago
Getting the grain direction of the handle right is pretty important too. The grain should lean towards the striking face.
I use a wooden wedge the long way on the handle and a metal wedge perpendicular to that, if I need it.
Soaking the end with linseed oil helps keep the handle secure too.
Here is a hatchet I did not too long ago:
https://www.instructables.com/file/F63ZHEEH231Z8A2/?size=ORIGINAL
Lucky7x7 11 years ago
pfred2 11 years ago
I did a good job on that hatchet so it will probably outlast me. Here is a hammer I made in reverse. By that I mean I made a head to fit a handle:
https://www.instructables.com/id/Brass-Hammer-Build/