Introduction: Gut Hook Hunting Knife
This is a short instructable showing you the steps to make a gut hook knife.
Step 1: Materials and Tools
The Materials
Blade - Steel 3/16" - I've seen people use lawn mower blades or you can purchase the steel off eBay and temper it yourself. The steel came off an 5000lb piece of switchgear that I acquired from a jobsite.
Wood
Finish Nail
Tools
Metal Bandsaw
Sharpie
Pencil
wood Glue
Grinder
Vice
Sand paper 80-6000 grit
Hammer
Drill and bits
Step 2: Design
Choose a design and start by drawing onto the steel with a sharpie.
Step 3: Cutting and Shaping
- Once you have your final design drawn, cut the steel using a metal saw such as a bandsaw.
- Grind a slit for the gut hook. If your design requires holes in the blade, drill them now.
Step 4: Grinding and Sanding the Blade
- Place the knife in a vice and grind the blade to desired shape. Don't make the blade to thin or the metal will start to fold on itself.
- Sand the blade from 80-6000 grit
Step 5: The Handle
- Trace the handle using a pencil on the desired wood.
- Cut the wood a little bigger than the metal handle so you can sand it flush later.
- Once cut, drill holes the size of the finish nail into the wood and metal.
- Cut the finish nail 1/8" bigger than the wood and metal put together.
- Glue the wood onto the metal.
- Hammer the Nail on an anvil or hard surface. Be careful not to crack handle! This makes the nail flare on both sides to fasten the handles to the metal.
Step 6: Sharpening and Finshing
- Let the glue dry
- Shape the wood around the metal handle.
- Once sanded, clean the wood and finish it with stain or preferred finish.
- Enjoy!
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1 Person Made This Project!
Pyromaniac88 made it!
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15 Comments
8 years ago on Introduction
That's lovely - incredible that you just free handed the design. :D
Reply 8 years ago on Introduction
Thank you! I plan on posting a ton more stuff! Stay tuned.
8 years ago on Introduction
beautiful
8 years ago on Introduction
Beautiful knife!
Reply 8 years ago on Introduction
Thank you!
8 years ago on Introduction
what if you don't have the metal cutting tools?
Reply 7 years ago on Introduction
Then you probably can't make it
8 years ago on Introduction
if you made a saw on one end and still have the blade and hook that would be more convenient.
8 years ago
What about hardening metal?
8 years ago
What kind of steel did you use? And where did you get it?
Reply 8 years ago on Introduction
Blade - Steel 3/16" - I've seen people use lawn mower blades or you can purchase the steel off eBay and temper it yourself. The steel came off an 5000lb piece of switchgear that I acquired from a jobsite.
8 years ago
Very nice. Did you drill the round holes or cut them out with the bandsaw?
Reply 8 years ago on Introduction
Hey, for the handle holes I used my drill press with a normal spiral bit that was same size as the finish nail used. The bigger hole in the blade was drilled using an 1-1/8" carbide cutter than can be purchased at Home Depot or your local electrical supply house.
-Ryan
8 years ago on Introduction
I've never cut metal with a band saw before, only wood. I'd love to give this a go. Any tips?
Nicely done, I like the ergonomics you worked in, as well as the choice of wood for the handle.
Reply 8 years ago on Introduction
Hey kakashibatosi,
The saw that I used to cut the steel is a Milwaukee Portable bandsaw. I made a jig for it using strut to hold it upright, just like a bandsaw. You can see the picture under the "The materials" step. I wouldn't recommend using a wood bandsaw with a metal blade unless it is listed for that use. The saw speed may be too fast. I would say the hardest part was the handle. Hammering in the finish nails "the pins" was a bit of a task. I like to use whatever I have around the garage, but would have preferred using a softer metal such as brass. I ended up cracking one side of the handle because I didn't drill the pin hole straight. I had to redo the handle again. Make sure you drill using a jig or drill press to get a straight hole. When you are making the handle use a fairly thick piece of wood. Cut out the shape that you traced from the metal and then cut the wood in half. This is so you have two pieces that are symmetrical. Make sure to cut the wood wider than the handle so you can shape it flush to the metal. Good luck and have fun! Let me know if you have anymore questions. I'd like to see the finished product if you end up making one.
Best regards,
- Ryan