Ikea Chair Sled

53,301

162

21

Introduction: Ikea Chair Sled

About: I'm an inventor / maker / designer based in the Bay Area. My background is in residential architecture, film set design, animatronics, media arts, exhibit design, and electronics. I use digital design and fabr…

It's not easy to bend wood, so I decided to let Ikea to the hard work for me. The POÄNG chair has all the curved wood you need to make a sturdy sled!

The Scandinavians are well known for their exceptional modernist design skills, both in furniture and architecture, and it seems fitting that Ikea's famous lounge chair easily doubles as a sled (see what I did there?).

It's in a book!

This project has been included in Asa Christiana's new book, Handmade: A Hands-On Guide: Make the Things You Use Every Day available now on Amazon. https://www.amazon.com/Handmade-Hands-Guide-Thing...

this

this

this

Step 1: Tools & Materials

  1. Ikea POÄNG Chair: I sit in one of these every morning while I drink my coffee and read my blog feed. I absolutely love this chair, and I'll admit it was hard to cut it up. But the end result was worth it and it was fun in the process!
  2. Saw: I made 6 total cuts for the whole project. I used a battery powered circular saw, but any wood saw would do.
  3. Drill/Screw Gun: I drilled a few pilot holes and screwed the parts together. Any off-the shelf hand drill will do.
  4. Screws: I just used a handful of drywall screws and a few spare 3/4" wood screws for this project. Ideally, you would have a pile of 1 1/4" wood screws (countersunk) and two 3/4" wood screws.

Step 2: Assembling the Chair: Cutting the Parts

PROCESS

As you'll see in the youtube video, I just opened the box, looked at the parts, cut them into sections that seemed like they'd be useful, and started screwing stuff together.

I'll go through the finished product bit-by-bit so you can make your own if you feel so inclined.

CUTS

The only cuts you have to make for this design are on the leg/arm parts. The basic idea is that you're making two flat skis with a radiused tip out of the leg and the armrest (Ski 1 and Ski2 in the image above).

That's all! You're done cutting. All the other parts remain intact except for sawing off the dowels on the struts that hold the legs together- these get in the way of some other parts as you'll see.

Step 3: Sled: Back Half

To make the back half of the sled, I used Ski 1 from the photo in step 2, one of the flat profile leg support beams, and one of the curved back supports.

  1. The back of the flat leg support screws into both Ski 1's about 8" from the flat back of the skis.
  2. Once the flat leg support is screwed to both skis at a right angle, I screwed in a curved back support so that it was centered on the flat leg support. This creates a spring action for the seat, kind of like a leaf spring on a car.

Step 4: Sled: Front Half

The front half is basically the same as the back half. It uses SKI 2 and has the other flat leg support attached so that it is flush with the back end of the ski.

Step 5: Attach the Sled Parts

Next, I attached the front and back sled parts end-to-end. With the curved and of the back sled touching the back end of the front sled on a flat surface, I toenailed some long screws through both. The structural connection here isn't that important, there are a lot of other connections holding the parts together.

If the spacing of the flat leg supports is correct, the seat will fit perfectly so that the seat supports line up with the curved back supports.

Step 6: Attach the Seat

First, I put the seat together per Ikea's instructions. The two curved seat supports slide into the fabric sleeves and bolt into the sides of the seat.

Once the seat was assembled, I screwed the curved seat supports into the curved back supports sticking up on the back and front parts of the sled.

Step 7: Side Struts

The sides struts are really important. Without them this thing would snap in half at the first bump.

Setting the sled on its side, I used the back rails as the side struts. With the pockets facing out and the notched end facing forward, I screwed the back rails into the sled in 3 place: two places in the side of the seat, and one in the front ski.

Mirroring this on the other side gave me a very sturdy finished product.

Step 8: Cross Beam

The last step is to add a cross beam to keep the front skis in line. For this I used the last curved back support and screwed it in towards the front.

Step 9: Shoot the Slopes!

I'm a little embarrassed to admit this was my first time sledding. I grew up in South Louisiana; it snowed once when I was 7, and there were no hills to sled on.

That being said, it seemed to work pretty well except there's really no way to steer. I got a lot of compliments from passers-by, molded plywood looks a lot classier than brightly colored plastic!

Be the First to Share

    Recommendations

    • Big and Small Contest

      Big and Small Contest
    • Make It Bridge

      Make It Bridge
    • Game Design: Student Design Challenge

      Game Design: Student Design Challenge

    21 Comments

    0
    PaulinLabelle
    PaulinLabelle

    7 years ago

    ouch yay! I'm speachless! I really like your ikea chair sled!

    0
    JON-A-TRON
    JON-A-TRON

    Reply 7 years ago

    Thanks for saying so! It was a really quick project- it took maybe 2 hours to get it right. This chair WANTS to be a sled!

    0
    BartholomewH
    BartholomewH

    7 years ago on Introduction

    Who could have guessed that Ikea flat pack furniture would be perfect for a sled! :D

    0
    lahines
    lahines

    8 years ago on Step 9

    Nice sled, but I suggest you add a cross bar across the back of the seat to keep from being punctured by the uprights if you hit something and tumble.

    0
    setsunakaede
    setsunakaede

    8 years ago on Step 9

    Oh, but there is a very simple way of steering, its just the same as it is on classic sleds: Stick the heel of the "inner curve" foot into the snow and you should turn... Stick in both heels and there's your brake.

    Very nice 'ible, and very classy sled, sir! I am not going to make it (we already have a sled, and no snow) but I really like the result!

    0
    JON-A-TRON
    JON-A-TRON

    Reply 8 years ago on Introduction

    Thanks for the tip! I had just been leaning to try to get it to go whee I wanted, but that makes perfect sense.

    0
    Danger is my middle name
    Danger is my middle name

    Reply 8 years ago on Introduction

    I'm pretty sure you meant to say "where" but I'm not imagining you sliding down a hill on your sled screaming "Wheeeeeeeee!" in a high pitched voice, haha.

    Anyways, nice Ikea hack!

    0
    kim.schellenberg.31
    kim.schellenberg.31

    8 years ago

    If the seat was attached curved ends to the front instead of the rear, it would give you perfect handles to hang onto! Plus, my worry is that if you fall off, those curves could really smack you hard in the kidneys!

    0
    JON-A-TRON
    JON-A-TRON

    Reply 8 years ago on Introduction

    Great suggestion. I think I might have been thinking that I'd make some kind of back rests out of one of the back support pieces, but that's obviously useless.

    0
    dr_peru
    dr_peru

    8 years ago on Introduction

    Very nice! In stead of waxing, you can also add some metal runners. They should be sowhat rounded, so that the the surface area where the sled touches the snow is reduced. You could wax those metal-skids too, to make it even faster.

    0
    JON-A-TRON
    JON-A-TRON

    Reply 8 years ago on Introduction

    Good idea. To stay true to the idea, I'd have to repurpose ikea products that have something akin to metal skids. I'll keep my eyes open!

    0
    dr_peru
    dr_peru

    Reply 8 years ago on Introduction

    The true Ikea hacker :)

    I´m sure you will find something that works.

    0
    pandadude
    pandadude

    Reply 8 years ago on Introduction

    It turns out that before the days of plastic skis (we use plastic in the material science defn.), skiiers and wooden sled users would use pine tar to prepare the wooden ski surface to waterproof and protect the wood. Additional preparation, like using wax designed for wooden skis gives even more speed. Nonetheless, I'd say waxing the wood alone is certainly fine, but somewhat foolish (from the perspective of speed and wood preservation- which it doesn't greatly improve)

    0
    profort
    profort

    8 years ago

    Brilliant