Introduction: Laser Cut Wolverine Claws
Create a set of harmless claws for the perfect costume accessory.
Materials:
1/8" Acrylic
Super Glue
Chrome Spray Paint
Tools:
Laser Cutter
(Full Spectrum Laser - Hobby Laser)
Step 1: Cut
Cut your files out with a laser cutter. Engrave the blue lines and cut on the red lines.
Included are the "Small" and "Full" files.
The "Full" file will make a full sized set of claws, while the "Small" file will make a smaller, childrens set.
Each file will make ONE set of claws, so for a pair of claws, you will need to print the file twice.
Step 2: Glue
Glue the center brace along the engraved line. Add glue to all four sides of the brace and center the claw on the line. Hold it in place until it is secure. Do the same with the second bar.
Step 3: Glue Some More
Once the center support is dry, add glue to the edge of the support brace. Slide the outer claw into place. Before the glue is fully set, be sure that the claw is parallel to the first one. Set it aside to dry.
Step 4: Repeat!
Add glue to the remaining end of the support brace. Position the last claw so that it is even and parallel to the previous two.
Step 5: Paint
Once the glue is set and all the pieces are dry, take the claws out to a well ventilated area and coat it with 2-3 layers of spray paint. Give the paint proper time to dry between coats. Optionally, you can add a glossy clear coat to protect the paint from wear and damage.
Step 6: Done

Participated in the
Halloween Props Contest 2015
3 People Made This Project!
- Snoopimus made it!
- Sunny Naguri made it!
- Sunny Naguri made it!
12 Comments
6 years ago
how do we get these files to work with Easel for my x-carve?
7 years ago
do you do the same thing with medal for making them actrual blades?
7 years ago
That will seriously hurt someone if they swing it and it hit anything. The back part will dig into the top of the hand bad! It's a toy, so some kid (not understanding what will happen) will use it like that and get hurt....
Reply 7 years ago
Not really a toy, more of a cosplay accessory. If you think this is too dangerous for your kid, then don't give it to them. Pretty simple.
Reply 7 years ago
At that point, I think it's a parental concern. If you don't think a kid can be responsible, don't make them. Regardless acrylic is very flimsy and breakable. If you put any real force to it, it will easily break. I laser cut a pair of these and the laser melts and rounds of the acrylic very well. It's not sharp, so imagining a child to have the force to dig in and cause any damage is really astounding.
7 years ago
great Structable.... my lad would love these.
I see the the PC cotton wool suit crew have a negative view- why are these people even on this site?
7 years ago
Nice! I love that you have them in different sizes.
7 years ago
yeah amazing what that paint can do
7 years ago
that's gonna hurt if you actually try to swing at something
7 years ago
Nice job. They look great. Would love to see a pic on the hand.
7 years ago
From the first pic I saw I thought they were legitamite metal. Well done!
Reply 7 years ago
Yes same here i was too was very astonished when i watched video and saw acrylic.