Introduction: Make an 8 Inch Circle Using a 6 Inch Rectangle

About: I like to build, create, and invent new things to use in life. Sometimes I like to share them with others, that's why I joined Instructables. :-)

In this instructable I will show you how to make a circle using a rectangle and have the exact center of the circle.

I will take this moment to give you a little background on how I came upon this little trick.
Perhaps this is taught somewhere in some classroom in the world, I don't know. Here is what I do know.

I was in the middle of building a Scrap Wagon you might ask what is a Scrap Wagon? Well it is a wagon that is made 99% from scrap material. My kids were complaining about how heavy all of their baseball equipment is to carry to the park, and yes it is heavy. So I decided to look into buying a wagon for them. After seeing the prices for a wagon I decided that I did not want to spend $70. I am talking Costo or Walmart yard wagon. I could have bought a cheap wagon for $30 but it would just fall apart.. When I buy something I buy something that it is going to last. So, no I didn't buy one.

I came to a point where I needed wheels, while shopping around, even at Harbor Freight, I couldn't find any for what I wanted to pay.

Sticking to the Scrap theme I decided to make the wheels out of wood. Yes wooden wagon wheels, crazy idea huh? Someone was throwing out and old water bed frame. This was perfect for the wheel because they are a 2 inches thick by 9 inches wide by 6 ft. long.

So finally I have the materials for the wheels. I was wanting a perfect circle with an exact center in the pattern. So I ran upstairs and loaded AutoCad 2000 on my PC and find out my SN is expired or some crap. So I D/L a couple free CAD programs, yeah they are crappy and won't put a circle in the very center. Can you believe that? So now I am a little miffed and I have spent way to much time on a CAD circle.

So I stopped and said "How did the Romans and Greeks do it"? They didn't have a CAD program. After sitting and thinking for a while I had an epiphany, Duhh, its so simple.

So one day I am substituting for an Algebra class with some Freshman and Sophomores I challenged them with the same problem. None of them got it, but some came darn close. I gave lots of clues and enjoyed seeing the concentration on their faces. When I explained it to them they each had their own epiphany.

I even gave the problem to a high school calculas class, they showed me everything about an 8 inch circle except how to make it.

So here it is "How to make an 8 inch circle with a 6 inch rectangle."

There is a complete video on the last page.

Step 1: Materails and Tools

Here is what you will need

(1) Pencil or other writing instrument
(1) 6 inch x 2 inch rectangle piece of wood
(1) Screw
(1) 12 inch ruler or other measuring device
(1) 9 inch square or larger piece of wood (or other material you want to cut or experiment with) i used wood
(1) Drill with drill bit

Step 2: In the Begining

We begin by measuring the dimensions.

1. Using the example below lets draw dimensions on the 1.5 x 6 inch piece of wood.

1.1 Find the horizontal center length of the wood rectangle and draw a line down the center of the rectangle. Do the math (1.5 inch / 2 inch = .75 inch center)

1.2 Measure 1 inch in from each end of the wood rectangle and draw a horizontal line.

1.3 Now you should have a total of 3 lines:
1.3.1 a line down the horizontal center of the rectangle
1.3.2 a line 1 inch in from the left side
1.3.3 a line 1 inch in from the right side

2.using the example below lets draw dimensions on the large 9 inch x 6 foot piece of wood .

2.1 Next using your large 9 inch x 6 foot piece of wood create a 9 inch square. We already know it is 9 inches wide so measuring from one end of the wood, measure 9 inches in and draw a line.

2.2 Next we need to find the exact center of the 9 inch square.
2.2.1 Measure 4.5 inches down and 4.5 inches over to create (4) 4.5 inch squares
2.2.2 Now we have the exact center of the square (You could have drawn from corner to corner to also find the center, but then we would not have 4 little squares and I like squares).

3. Lets take this time to grab our drill and small drill bit and drill a pilot hole in each of the 3 line intersections.
3.1 Drill 2 holes in the 6 inch rectangle and one in the center of the 9 inch square.

Step 3: Placement of the New Tool.

In the last step we measured and drill two holes in the rectangle. We are giving that a name now lets call it a "Jig" and lets place it on our 9 inch square.

1. Grab you screw and put it through on e of the holes in you jig

2. With the screw in the jig hole, place the screw point into the pilot hole in the 9 inch square.

3. Screw the screw into the wood. Don't tighten the screw down all the way, you don't want it tight, you want it to move easily.

4. Now you should have the jig screwed into the square. See the pic below.

Step 4: Lets Make the Circle

Now that you have the jig screwed into the center of the square, grab your pencil and place it in the other hole of the jig.

Make sure your the lead of the pencil reaches through to the square and then rotate the jig in a complete circle and you will have drawn and 8 inch circle with a 6 inch rectangle.

Step 5: Review Measurements

Take a minute to review your measurements.

Step 6: The Video

This video is about 5 minutes long but entails each step of the process. You will see me make an actual circle with a rectangle.