Introduction: DIYMinecraftCostume
My son is a huge fan of Minecraft and wanted to be Steve for Halloween.
This Minecraft costume was made from paper, cardboard, packing tape, wood and metal flashing.
We wanted to make a diamond helmet and diamond armor that could be worn by a 2nd grader.
The scale was as close to actual as possible.
This costume used 11x17 color copies on card stock taped together with packing tape and stuck on fabricated cardboard with spray adhesive. Custom made cardboard boxes were first cut out of 1/4" cardboard (cut 1/8 " undersize for later hot glue construction)
Next, the cardboard pieces were covered in card stock paper with spray adhesive.
Wood pieces were hot glued where strength was needed and then secured with screws.
Clear coat spray paint was used to seal finished costume to increase water resistance.
I spent way too much time on this and really enjoyed the process. It was worn at a party, in a school parade, and trick-or-treating. Everyone loved the way it looked just like Steve! (It photographed very well too!)
My son was very happy with his one-of-a-kind Minecraft costume!
Step 1: Color Copies on Card Stock
After downloading other images of costume skins, I decided to make my own in MS Paint.
I selected the visible grid background and made 1 1/2" squares for the face and 1 3/4" squares for the armor.
Small grey squares were added to indicate location of folds.
All files were converted to .pdf with Adobe Acrobat and loaded on a flash drive (for professional printer) and printed
on 11x 17"card stock in landscape format.
Each box is slightly undersized to allow each assembled print to be flush with the edge of each surface.
The finished head is 12x12". The finished helmet top is 14x14". The finished body is 7" thick, 14" wide
and 16" tall. (The height can be adjusted for your needs.) The arms are 7x7x7"
Step 2: 1 3/4" Squares on Armour Match Scaling of Game.
The finished
Step 3: Open Top for Ventilation, Hot Glued Foam Head Piece Hot Glued on Cut Plywood
Step 4: Foam and Wood Spacers, Fastened With Eyehooks / Tie-wraps
Step 5: Painted Plastic Screens Hot Glued at Eye Openings
Step 6: Shoulder Tops Made From Paper Covered Plywood
Step 7: Screw-reinforced Corners Covered With Glue.
While glue was still hot, metal (flashing) was held tight to seal area around screw.
Trim edge and cover with paper/spray adhesive.
Step 8: Invisible Super-plastic Hinges!
Since the armor goes over the head, we needed to have the shoulders hinged.
To make the armor look just like the real character, we needed to have invisible hinges.
The plastic from a drink cup was found to be more suitable than packing tape.
(You can bent it over and over and it will not break!)
First we cleaned the plastic with rubbing alcohol and then scuffed with sandpaper.
This was secured with spray adhesive, metal, nails, and more spray adhesive.
Step 9:

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384 Comments
5 weeks ago
Hi. This is a great project. Please send me the files for the pictures. Thanks
Reply 5 weeks ago
What is your email?
Question 5 months ago on Step 8
Hi there, where is the download for the armour printable?
4 years ago
Sent. Thank you.
Reply 5 months ago
Hello again! I’m still sending .pdf files if you want them!😃
Reply 1 year ago
yupiiiii thanks!!!!
Reply 1 year ago
Could you send me the pdf file? fiorella.bussi@hotmail.com
2 years ago
Great Job!!!! Love it! Could you send me the PDF file? mtso@pageud.org
Reply 1 year ago
It’s that time of year again🎃!!
All request for files are answered. 😃👍🏻
Reply 1 year ago
I would love a copy of the files please! Thanks
lbrosky@yahoo.com
Reply 1 year ago
Me too!
Could you send me the pdf file? fiorella.bussi@hotmail.com
1 year ago
Could you send me the PDF file? cktooley@gmail.com
Question 2 years ago on Step 1
Hi! I've tried every which way to recreate this and I'm struggling. Would you mind sending me the pdfs of the body and helmet as well? louiewebb@gmail.com
Question 2 years ago
Hi there, great work! My son found this and would like to make it for Halloween. Could you please send me the PDF files? Thank you. bpoffen@hotmail.com
Question 2 years ago
Hi, great project! Could I please ask you to share the pdf files with me as well? gediminas@muraska.lt
2 years ago
This is great, can you send the pdfs of the skins? bissett.claire@gmail.com
2 years ago
This is a great costume, it would be much appreciated if you could send me the skin files for my son's Halloween party. My email: zoro110384@gmail.com.
Many Thanks
Question 2 years ago on Step 1
Can you email the pdf files to carisma117@att.net? Thank you!!
Question 2 years ago
Can you please email the pdf files to chrisandemilyarend@yahoo.com? We are gonna do this for Halloween 2020!!! Thanks!
3 years ago
Hello. Can you please send me the PDF as soon as possible (email: merete@maegbaek.dk)!? My son loves minecraft and we are gonna try doing this incredible costume! Thank you!