Minimalist Wooden Ski Resort Map

1,883

36

4

Introduction: Minimalist Wooden Ski Resort Map

About: I'm a DIYer and creator likes to build, capture, and share my creations.

If you're feeling generous, please vote for me in the "Maps" contest!

My parents have a home in Big Bear, California. I wanted to design and build them something special for the house, so I built a minimalist wooden map of Big Bear Mountain. Hope you like!

Step 1: Gather Materials and Supplies

MATERIALS

  • 4/4 Maple (the map is 28” x 28”)
  • Darker wood for border (I used Ipe)
  • Paint (I think I used acrylic?)
  • Wood glue
  • Clear coat finish (Tung Oil in my case)

TOOLS

Step 2: Designing the Minimalist Map

I designed the entire minimal looking map to scale in Illustrator. Take a look at the video for more detail on this - but here are a few photos of my process. I think it’s super cool!

Step 3: Milling Up Your Hardwood Lumber

I’m using 4/4 maple for the main component of the project. The lumber was S2S, so step 1 was measuring out the width of each piece and cutting it to size on the table saw to establish straight edges.

Step 4: The Glue Up

Once my wood was milled up, I could mark out locations for biscuits on each piece and get to work. I had never used one of these before, so I did a few test cuts before moving to the main piece. Then, I could add glue to each piece, add the biscuit, and clamp up. My goal was just to keep as flat as possible. I wish I had a drum sander!

Step 5: Sanding and Cutting to Size

The next day, once everything was dried, I could use my belt sander with some heavy grit paper and remove any excess glue. Off camera, I had used a wet clothe to remove excess glue - I actually don’t recommend this; it makes it harder to remove the glue the next day as it will dilute and seep into pours. I then used my track saw and table saw to cut it to size.

Step 6: Prepping Your Template

Off camera, I printed out my template to scale, which I believe printed out across 6 pieces of paper. I then used spray adhesive to adhere it to the wood surface for me to trace.

Step 7: Routing Out Your Map and Letters

I’m using a V carve bit for this project. It was the thinnest bit I could find and what I could do is lower the plunge router in very small increments and test on a scrap piece, figuring out the right depth to get the cleanest lines possible. Then I got to work. I thin routing the map took about 7 minutes and took a single pass given how little material I was using, and another 15 to do all of the letters.

Obviously, a CNC could do all of this for you if you have one, and probably cleaner. I then removed the template using acetone to dissolve the glue, followed by a round of sanding at 120 grit with the orbital sander.

Step 8: Painting!

Once the routing and sanding was done, I then could get to work painting. In reality, I was always going to sand down this surface again, so spray paint could have worked too. I chose to use acrylic paint since I had a variety of colors and could pretty quickly fill in all the lines. I took my time on this. Made for less sanding later…

Step 9: More Sanding and Routing

I then sanded down all the surfaces to remove any spill over paint and clean up the wood, followed by routing a chamfer along the top edges.

Step 10: Milling a Boarder for the Map

I wanted the map to have a contrasting boarder that it could be recessed into. I have some Ipe hardwood that is tongue and grooved and has grooves underneath. I took that material over to the planer to remove the underside grooves, followed by ripping off the tongue and groove and then ripping to width on the table saw. I then could route out the recess at the router table. Ipe is insanely messy - my dust collection barely helped with the fine dust powder.

Step 11: Final Glue Up

Once routed and the corners miter’d, I assembled the pieces on a set of bench cookies and using a strap clamp with just some wood glue, followed by adding glue to the rabbit and dropping in the final map. Then, I could clamp it using a few squeeze clamps.

Step 12: French Cleat + Mounting

To hang the piece, I grabbed a scrap 1x6 and cut it into a french cleat system. I attached the one french cleat portion to the rear of the map using glue and brad nails, and use some spacer blocks at the bottom so it would sit evenly on the wall. I could then screw in the opposite french cleat to my wall with some wood screws and drop the map into place. All done!

Step 13: FINISHED!

Thanks for reading - make sure you check out the video in the first step on my YT channel!

See you around!
Zach

Maps Challenge

Runner Up in the
Maps Challenge

Be the First to Share

    Recommendations

    • Water Speed Challenge

      Water Speed Challenge
    • Stone, Concrete, Cement Challenge

      Stone, Concrete, Cement Challenge
    • Summer Fun: Student Design Challenge

      Summer Fun: Student Design Challenge

    4 Comments

    0
    seamster
    seamster

    1 year ago

    I love it! I've been mulling over ideas for a local ski resort themed project for a while and this is a great one. Thank you!

    0
    Workshop Edits
    Workshop Edits

    Reply 1 year ago

    Thanks - glad you found inspiration!

    0
    Stevens Workshop
    Stevens Workshop

    1 year ago

    Nice I really like the idea and the finish of your project.
    I might look at doing some maps of my SUPing and kayaking routes I've done. I've got the map data from my Garmin watch.

    0
    Workshop Edits
    Workshop Edits

    Reply 1 year ago

    Thanks! Yea I thought this idea came together super cool and it is a really cool custom piece my folks now have in their cabin. Cheers