Introduction: PCB Fabrication (PCBWay)

PCB Fabrication or PCB manufacturing is the process in which a board is fabricated that is used to support and connect various electronic/electrical components such as such as inductors, capacitors, resistors, ICs and other devices are soldered on to the board.

PCBWay is china manufacturer specializing in PCB prototyping, small-volume production and PCB Assembly service all under one roof. Thousand of engineers, students and hobbyists are using our PCBs for their daily work and study. PCBWay is the best and the easiest manufacturer for you to work with.

They are not only offering Quick PCB prototyping and manufacturing service, but also PCB assembly and design service.

Step 1: How to Place an Online Order in PCBWay? (1)

1- Click the PCB Instant Quote. The instant online PCB quote calculator helps you estimate the pricing of your standard printed circuit boards manufacturing.

2- Click the service type you want. Example: Standard PCB. Standard PCB service refers to full feature printed circuit board manufacturing service.

Step 2: How to Place an Online Order in PCBWay? (2)

3- Select and fill in specifications such as

  • Size : we have to fill the length and the width of PCB, such as (length=20 mm, width=30 mm) and this will effect in the price.

  • Quantity: we have to fill the quantity that you want. So what’s minimum quantity ? No minimum quantity actually, but we suggest you to order 5 or 10 pcs to enjoy our special offers, and for new customers, you can get a 5$ coupon, which can possibly make your first order free.

  • Board type, Different Design in Panel, Layers, Material, Solder Mask(color of PCB), Min Hole Size and etc.

4- After specifying the PCB specification, Click on Calculate.

Step 3: How to Place an Online Order in PCBWay? (3)

5- Select Save to cart.

What do you think is the biggest concern for customers when they place an order ? The quality, the lead time and the price.

What is PCBWay’s turnaround time? and how do you ensure the on-time shipping? For PCB prototypes, the production time is normally 24 hours, and you can also, choose Extra urgent service which could be as fast as 12 hours only. Besides and flexible.

Step 4: How to Place an Online Order in PCBWay? (4)

6- you need to upload the required files like Gerber file

What is Gerber file?

The Gerber format is an open 2D binary vector image file format. It is the standard file used by printed circuit board (PCB) industry software to describe the printed circuit board images: copper layers, solder mask, legend, etc.

Step 5: Generating Gerber Files From PCB File (1)

This guide assumes that you have finished designing your PCB within KiCad and are ready to export the gerber files.

  1. Select the ‘Plot’ button (located next to the printer icon).
  2. Make sure the Plot format is set to ‘Gerber’ and all the aforementioned layers have been selected. Next, you will click on the ‘Generate Drill File’ button.

  3. Under the messages window will show where the drill files have now been generated. Click on the close button to return to the previous window. Click on ‘Plot’ (beside Generate Drill File). The gerber files for the layers will be generated (shown once again under the messages window), then click ‘Close’.

Step 6: Generating Gerber Files From PCB File (2)

4) Once your gerber files have been generated, they can be reviewed to catch any potential errors before being sent to us for a PCB fabrication quote. Return to the main KiCad project window and click on the GerbView – Gerber viewer button. On the window that pops up, click ‘File’ > ‘Load Gerber File’.

5)Select all of the layers shown and click ‘Open’.

Step 7: Generating Gerber Files From PCB File (3)

6) In the same manner, click on ‘File’ > ‘Load EXCELLON Drill File’.

7) Select all drill files and click ‘Open’.

8) Navigate to the directory on your computer where your KiCad project resides. Select and zip the following 11 files.

Step 8: How to Place an Online Order in PCBWay? (5)

7- After generating Gerber file, you have to upload it in PCBWay.

8- order in " subject to audit " status

A few minutes later

9- order in " pass, payment status"

Step 9: References