Portable PVC Conduit Antenna Mast
Intro: Portable PVC Conduit Antenna Mast
Build this portable antenna mast for use in temporary or emergency communications. Possible applications include setting up temporary wifi for an event or as part of a portable emergency communications station for Amatuer Radio Emergency Services (ARES).
STEP 1: Supplies
(3) 10' x 1 1/4" PVC conduit
(2) 1 1/4" PVC caps
(3) Screw anchors
(3) Eye bolts
100' x 3/16" nylon rope
Landscape timber spike
(2) 1 1/4" PVC caps
(3) Screw anchors
(3) Eye bolts
100' x 3/16" nylon rope
Landscape timber spike
STEP 2: Cut Conduit Into Portable Sections
Cut each length of conduit in half to make 5 foot sections. Five feet sections fit nicely in the trunk of my car. Adjust the dimensions to suit your needs.
PVC conduit has one flared end which works well for this project. The flared end should be at the bottom of each section in order to keep water out of the mast in wet weather. The very bottom section is made from a piece of PVC with no flare. The total length of this mast is 20 feet. It could be made taller by cementing a PVC coupling or matching threaded ends. If you go taller you may wish to add another set of eye bolts and guy ropes.
PVC conduit has one flared end which works well for this project. The flared end should be at the bottom of each section in order to keep water out of the mast in wet weather. The very bottom section is made from a piece of PVC with no flare. The total length of this mast is 20 feet. It could be made taller by cementing a PVC coupling or matching threaded ends. If you go taller you may wish to add another set of eye bolts and guy ropes.
STEP 3: Insert Eye Bolts for Guying
Measure up about 18 inches from the flared end of one section and drill 3 holes through the center of this section. Space the holes about an inch apart and rotate the conduit with each hole so the eye bolts will be approximately 120 degrees apart (measure the circumference and divide by 3). Insert the eye bolts and tighten the nuts.
I plan to run coax up through the center of the conduit so I also cut a slot in the bottom of the base section where the coax will exit.
This would also be a good time to number each section. The top 3 sections each have one flared end. The top section being number 1. The second section , with the eye bolts, number 2. The third section with a flared end, number 3. The bottom section with no flared end, number 4.
I plan to run coax up through the center of the conduit so I also cut a slot in the bottom of the base section where the coax will exit.
This would also be a good time to number each section. The top 3 sections each have one flared end. The top section being number 1. The second section , with the eye bolts, number 2. The third section with a flared end, number 3. The bottom section with no flared end, number 4.
STEP 4: Guy Rope
Cut the 100' rope into 3 equal lengths. Tie one end of each rope to each of the eye bolts.
STEP 5: Base Anchor
You'll want to keep the base of the mast from moving. I expect to use my portable mast primarily in grassy areas so I've chosen to use a timber spike and a PVC cap to hold the bottom of the mast firmly in place. Drill a half inch hole through the end cap. Choose where you want the mast to stand and push or pound the spike into the ground through the cap.
STEP 6: Screw in the Anchors
The anchors should be approximately 120 degrees apart and about 15 feet from the base. Start from the base and walk off the distance to each anchor location and screw it into the ground. Tie a tautline hitch with the loose end of each rope to each of the anchors. The tautline hitch is a knot that will allow you to make adjustments in each guy rope to hold the mast perfectly vertical.
STEP 7: Attach the Antenna and Raise the Mast
I made this simple antenna for the amateur radio 2 meter band and afixed it to an end cap. Thread the coax through each section starting at the bottom and then attach it to the antenna. Set the antenna on the top section and assemble the sections from top to bottom while raising the mast vertically. Hold the mast in place while a helper takes up slack in the guy ropes.
(Note: I had to remove one of the eye bolts in order to thread the coax through that section.)
(Note: I had to remove one of the eye bolts in order to thread the coax through that section.)
28 Comments
kilo5 4 years ago
cybork18 3 years ago
Insight from trying similar construction is that the mast bends away easily from being straight below the guying hooks, and once bent from bejng totally straight, the weight pushing from the top bends ghe mast even more to the same direction. E.g. in case of wind load, froce from one side translates into even more pressure downward by translation of the guyjng, and that makes the whole setup collapse quite quickly.
Not yet speaking of ghe intended top load (antenna).
Putting up such a mast with top load attached is difficult as well...
Very good jnstructable anyway, lots of things to learn about mechanical forces!
73!
jhalsey52 7 years ago
If you want I suggest down sizing length to 6ft for back yard use apartments has strict rules for antennas masts placements ok.
Grimling 17 years ago
twighahn 8 years ago
j79jon 13 years ago
I use # 8 wire for the antenna elements. Put one end in a vice and with drill twist the wire until it gets stiff. Easy to build.
73s & GL..John SE Texas
radiorental 17 years ago
Countryboy7239 15 years ago
static 16 years ago
RedSevenOne 17 years ago
theprofessor 17 years ago
imarunner2 17 years ago
PaulE2 9 years ago
Will get better results using schedule 80 pvc pipe - it doesnt flex as much as the schedule 40 shown here.
tomreedtoon 12 years ago
Does this sound reasonable to you guys? This is the URL for the top rail I was thinking of using:
http://www.homedepot.com/h_d1/N-5yc1v/R-100322532/h_d2/ProductDisplay?langId=-1&storeId=10051&catalogId=10053
Dr.Bill 15 years ago
imarunner2 15 years ago
maccafromoz 15 years ago
Wyle_E 16 years ago
cheordinario 16 years ago
wperry1 17 years ago