Reading Digital Callipers With an Arduino / USB

How to use an Arduino to read the signal from a set of digital callipers and send the reading over USB.

Why?
This might be useful for accurate position sensing in home made / hacked computer aided manufacture systems. Adds USB functionality to your callipers.


A great reference on reading digital callipers can be found at:
http://www.shumatech.com/support/chinese_scales.htm

What this instructable adds to the shumatech tutorial is:
How to use an Arduino to read the callipers (using very few extra components).
Details of another protocol found to be in use on some callipers.
Basic Arduino code is provided.

To see more of my work please visit j44industries.

Step 1: The Callipers

The callipers I have been working with were the Electronic Digital Callipers by Precision Gold. I bought the callipers from Maplin (item code N48AA) in the UK for just under £20.

After some experimenting with a multi meter and a  jyetech oscilloscope (a very cheap basic oscilloscope that can be bought in kit form for under £40) I found the pins to be as shown in the diagram.

Step 2: Voltages: Logic and Power

The Arduino uses 5V logic but the callipers output 1.5V logic. This is a bit of a bodge and may not always work, really a proper logic level conversion circuit should be used but the flowing is a simple hack that worked well with my Arduino:

My Arduino changed between logic high and logic low at about 2.5V (this could vary a bit between boards).

Connecting the positive pin on the callipers to the 3.3V supply means when the clock and data pins are connected to the arduino their voltage seems to vary between 3.3V and 1.8V, which is the Arduino reads as logic high and low respectively.


Powering the callipers with the Arduino:

To avoid needing a battery in the callipers the power circuit pictured can be used (remove the button cell). This method relies on using an LED to regulate the supply voltage for the callipers.

Resistor
About 200Ohm


Capacitor
I used a 10uF which worked well, but there would be no harm in using a larger capacitance. 2V or more rating.


LED
For the LED try to find one which has as close to a 1.6V drop across it as possible.
I used a red LED with a 1.8V drop across it. Red and IR LEDs tend to have low voltage drops across them.

Step 3: The Data Protocol

The data protocol used on my callipers was as follows:

Clock pulse as shown in the picture.

Reading the data on a falling clock edge gave a sensible output.

Example data output:

1,0,0,0, 0,0,0,0, 0,0,0,0, 0,0,0,0, 0,0,0,0, 0,0,0,0,  (Screen shows 0.00 mm or 0.000 inches)
1,0,0,0, 1,0,1,1, 1,1,1,0, 0,0,0,0, 0,0,0,0, 0,0,0,0,  (Screen shows 10.00mm)
1,0,0,1,  0,0,1,1,  0,0,0,0,  0,0,0,0,  0,0,0,0,  0,1,0,0, (Screen shows -1.00mm)
1,0,0,0,  1,1,0,0,  1,0,1,0,  1,1,1,0,  0,0,0,0,  0,0,0,0, (Screen shows 150.00mm)


Interpretation of data:

?,X,X,X, X,X,X,X, X,X,X,X, X,X,X,X, ?,?,?,?, ?,Y,?,?
? = Not sure
X's for a binary number with least significant bit at the start of the string. The binary number is the distance in mm times 100.
Y = Sign bit if Y = 1 number is negative if Y = 0 number is positive.

Note: make sure the callipers are set to mm the inches mode behaves very similarly except the least significant bit is used to show 1/2000ths of an inch.

Step 4: Arduino Code

This is a very basic Arduino code that should be compatible with several calliper data protocols.
There are commas in between each value to make it easy to use .CSV files to import the data into spreadsheets.

The main requirement of this code is that the data is read on the falling edge of a clock pulse.

Hopefully this code should mean when you connect your Arduino to the computer and use the serial monitor at 115200 Baud you will get sensible looking binary out.

Trouble shooting:
If the length of the binary strings changes a lot you may have the clock and data pins the wrong way around.

Code:

//Simple Digital Calliper Reader
//See http://j44industries.blogspot.com/

// Pin Declarations
int dataIn = 11;
int clockIn = 12;

// Variables
int clock = 1;
int lastClock = 1;
unsigned long time = 0;
unsigned long timeStart = 0;
int out = 0;


void setup() {
  // Pin Set Up
  pinMode(dataIn, INPUT);     
  pinMode(clockIn, INPUT);  


  Serial.begin(115200);
  Serial.println("Ready: ");
}


void loop(){

  lastClock = clock;
  clock = digitalRead(clockIn);

  if (lastClock == 1 && clock == 0){
    out = digitalRead(dataIn)+digitalRead(dataIn)+digitalRead(dataIn); // Tripple sampling to remove glitches
    if((micros() - time) > 800){
      Serial.println(" ");
    }
    else if((micros() - time) > 400){
      Serial.print("  ");
    }

    if (out > 1){
      Serial.print("1");
    }
    else{
      Serial.print("0");
    }
    Serial.print(",");
    time = micros();
  }
}