Retrofit Soft-close to Almost Any Drawer (Blumotion)

by chylld

287K4312

Intro: Retrofit Soft-close to Almost Any Drawer (Blumotion)

Edit for 2014: this article is now nearly 4 years old, and nowadays there are soft-close kits by Blumotion and others that make this process much simpler and cheaper!

In this instructable I will teach you how to retrofit the Blumotion soft-close drawer system (from their TandemBox line) to almost any drawer! Most people prefer to retain a consistent appearance in their kitchen, so replacing the drawers entirely is out of the question (not to mention very expensive.) The Blumotion system is one of the best, however it only works with the corresponding drawer system from the same company... or so they thought :)

Tools you will need:
- drill
- bolt cutter
- small flat-head screwdriver
- small hacksaw (I used a coping saw)
- some bolts (small thread, M2.5 or 0.1" thread diameter)
- some screws
- ruler & pencil

The only requirements for the existing drawer:
- approx 12mm (0.5") clearance on either the left or the right of the drawer (almost any rail system will have this)
- approx 9mm (0.35") clearance behind the drawer
The drawer can be made of wood or metal - doesn't matter.

Note about the small piston-type door buffers / dampers:
Before this project I attempted to use these to damp my drawers, but they didn't work well (drawers wouldn't self-close, or still slammed shut.) The Blumotion system with its long throw and spring+latch mechanism overcomes these issues. Thanks to adamazing for bringing this up in the comments.

STEP 1: Obtain the Blumotion Mechanism

Purchasing the Blumotion drawer damper can be very expensive, if you can find it at all. However they mass-produce a custom version of their drawer damper mechanism for IKEA which is sold under the RATIONELL sub-brand. Thus the cheapest way of obtaining the mechanisms is to purchase the IKEA RATIONELL 40 x 35cm damped drawer kit, which at the time of writing costs AU$45. Each kit contains 2 damper mechanisms, which is enough for 2 drawers, so essentially you're damping each drawer for AU$22.50 and you still have a perfectly usable drawer left over! (Another way to look at it, given that the non-damped drawer kit sells for AU$40, is that each pair of dampers costs $5 and thus $2.50 per drawer.)

WARNING #1: IKEA also sell an AU$10 RATIONELL damper add-on kit. This will NOT work as it contains only the damper and not the spring-latch mechanism which is so crucial to the system.

WARNING #2: Don't buy the bigger drawers as they use a different damping mechanism which is much harder to modify.

Obtaining this kit from IKEA is relatively straightforward. If you need a salesperson's assistance when ordering the kit(s), you will probably be asked if you have the correct RATIONELL cupboard in which to install the drawer - a lot of people have obviously tried to screw their existing drawers onto the RATIONELL rails with little success.

Once you have purchased the kit, take out the 2 rails and set the rest aside.

STEP 2: Extract the Spring and Latch Mechanism From the Rail

As you can see in the picture, there is a spring mechanism running parallel to the damper mechanism. There is quite a lot of force in this spring, so wear eye protection if you are not confident.

The spring is the key to the Blumotion system. It provides a closing force just stronger than the damper, resulting in a consistent closing motion every time, nearly regardless of the drawer load.

First, extend the slider (and keep it extended until the mechanisms are removed.)

Using a small screwdriver, pry up the metal tab holding the small end of the spring mechanism down. You don't need to bring it up all the way, just loosen it up as far as the screwdriver will naturally go. Once this is done, use a finger to hold the mechanism where it meets the spring (see note in pic.)

Keeping your finger there, turn the rail over and use the screwdriver to disengage the plastic tab. Release the small end of the spring mechanism by pushing down with your finger (i.e. towards the end of the rail) and you can then lift it off the metal tab. Gently let it come to rest against the large end of the spring mechanism.

STEP 3: Extract the Spring and Latch Mechanism From the Rail (cont'd)

Now we disengage the large end of the spring mechanism in a similar fashion. There are 2 tabs to disengage, after which you once again place your finger at the end of the mechanism (see pic) and press down whilst pushing in the tab on the underside of the rail. Give it a shake and the whole spring mechanism will fall out.

IMPORTANT: do NOT let the slide close when the large end is loose, or you will likely jam the whole thing up. Fixing that is not hard, but beyond the scope of this instructable :)

STEP 4: Extract the Damper From the Rail

Unfortunately this step is not as elegant as extracting the spring mechanism - you need to bring out the hacksaw. However the plastic succumbs quite easily so even a cheap $15 saw like mine will be more than enough.

First, we need to trip off a protruding tab on the damper housing (NOT the one on the damper itself, we need that!) If we don't trim off the tab then the damper will not sit flush against the side of the cabinet later on. It is MUCH easier to trim this off while the damper is still attached to the rail, so do this first!

Then saw off the whole damper mechanism, taking care not to damage the tab on the damper itself. If you cut just next to the ribbed section (see pic) it will be over very quickly.

TIP: don't hold the rail where I'm holding it, as the saw will go straight to your hand after cutting through the damper!

STEP 5: The Extracted Blumotion System

Here is the Blumotion system extracted from the RATIONELL drawer rail! Repeat the process as many times as needed...

The only Blumotion component missing is a simple yet critical one - the pin on the rail which engages the spring mechanism.

STEP 6: Install a Bolt in the Drawer Side

Before drilling a hole in the drawer, you need to know exactly where to drill not only here but also in the cabinet, which is where we'll be mounting the Blumotion springs and dampers. The easiest way to do this is to remove a rail from the cabinet, fit it to the drawer and mark your mounting points on the drawer (use masking tape) and measure your offsets from the cabinet front and bottom edge of the rail.

Note that if your existing drawer system closes itself under gravity for the last 5cm (2") of travel, then your Blumotion system will need to be installed at the same angle. In my case, this angle was 2.5mm (0.1") down for the last 5cm (2") of travel, or a gradient of 1/20. The pictures in the next step will make this clear.

Once you know where to drill, installing the bolt is quite simple. I recommend using a split ring washer or a lock nut to ensure the bolt does not come loose over time.

As for the length of the bolt, the aim is to miss the cabinet wall by about 2mm (0.08"). Choose a longer bolt and cut/file away as necessary.

I prefer to keep the bolts as hidden as possible, so I've installed mine on the far side of the kitchen. Note that the second and third pictures in this step are of drawers on opposite sides of my kitchen.

STEP 7: Install the Blumotion System Into the Cabinet

Using the measurements obtained in the previous step, measure off from the drawer rail and front of the cabinet and mark, drill and install your Blumotion spring mechanisms with the spring "guts" facing the cabinet. I used screws where there were tabs on the original rail, and recommend you do the same. Note that the spring mechanisms are tilted down at a gradient of 1/20 to match the downward action of the drawer as it closes.

After installing the spring mechanism, pull the clear plastic piece forward until it locks into place - this primes it ready for the pin and the drawer.

For the damper, the angle does not matter so much, as long as the tab is facing outward so as to catch the drawer when it closes. Note that the distance from the front of the drawer must be sufficient otherwise it may stop the drawer from closing prematurely. There will be more than enough plastic "ribbing" on the damper housing for 2 screws which will hold the damper in place nice and securely.

STEP 8: All Done!

That's it! If your measurements were correct it should work first time. As you can see, we maintain the original appearance of the drawer fronts whilst reaping the benefits of the Blumotion soft-closing system!

The great thing about this method is that you will now have a number of perfectly fine drawers left over, and you can install these wherever you like as per the IKEA instructions. They just won't soft-close/auto-close anymore :) (Although if you only take one Blumotion mechanism out of each drawer, they will)

A final note: please remember not to slam your friends' drawers - not everyone has soft-close!

12 Comments

luvs2skt 9 years ago

My husband and I are in the process of "remodeling" (really just painting and updating) our spare bathroom. I had in mind installing these soft close drawer slides on our existing vanity drawers and kept seeing mixed reviews regarding those kits out there now. My mind kept leading me to Ikea's Rationell system that I always play with when visiting the stores. I know they work and I love them! After a quick Google search, I found your Instructable! Yay! I am absolutely using your tutorial, however I am a very hands on and a visual learner so I am sure if I had the pieces in my hands, I probably wouldn't have these questions but want to be clear anyhow

1- what is the purpose of tiny bolt you see in the very first picture?

2- you mention angling the slides so gravity works with them to close. My current drawers' tracks are mounted from the bottom (not the sides like yours show). Is it then necessary or possible to mount the slides with a downward angle if the track it rolls on sits under and level (I better go grab the tiny level and see if they are indeed level!)?

I think that is all for now. Thank you for reading my mind and coming up with this idea 4 years ago!

chylld 9 years ago

Glad to find another like-minded retrofitter/hacker :)

1) The tiny bolt is what latches into the clear sliding piece that allows the blumotion assembly to control the motion of the drawer

2) Angling the slides is more to do with following the path of the bolt in the last inch or two of travel. If your drawer rails angle downwards then the assembly just needs to be bolted on at the same angle. See steps 6 and 7 for a better explanation

casemarte 9 years ago

This process you show for retrofitting Blum Metabox drawers to soft-close is way too complicated and expensive. Blum makes a Blumotion kit for Metabox, (item Z70.0320) that retails for $8.00 and takes about 10 minutes to install. See the attached catalog page.

chylld 9 years ago

It's a lot easier these days with the soft-close kits. This article was posted nearly 4 years ago when they weren't as easy to find.

jambar 13 years ago

Hi chylid great job in laying out the instructions. I'm looking to possibly do this in the new year and was looking at IKEA's online website for Canada and they offer a different size drawer see the following link:

http://www.ikea.com/ca/en/catalog/products/30108928

it is listed as being 41 cm in width by 30.5 in length. Do you think this type of drawer will work for me to use the soft close out of to retrofit my drawers. I would appreciate your opinion on this. There are other width sizes but all are 12 inches (30.5 cm) in depth.

Thanks again for the great information.

chylld 13 years ago

That drawer looks like it will work - the spring/latch and damper mechanisms seem identical to those I found in my drawer kit.

Have fun with your retrofit :)

jambar 13 years ago

Thank you so much for getting back to me so quickly. If I have any more questions I will be sure to ask.

jambar 13 years ago

Hi chylld,

I do have one more quick question. Did you happen to do any retrofits on your cabinet doors to create the same soft close affect. Reason I am asking is I was thinking of purchasing dampers for the cabinet doors. I'm not sure if the blumotion items would work.

http://www.blum.com/us/en/01/30/40/20/index.php

Just wondering if you had done something that works.

Thanks,

Jamal

chylld 13 years ago

I did do the cabinet doors, although it was a much cleaner retrofit. I simply purchased a pack of quality dampers from http://myworld.ebay.co.uk/directdampers/

You can install these closer to or further from the hinge to lower or raise the damping effect. Installation is as simple as drilling a hole and slipping the damper in.

I tried to use these as drawer dampers, but unfortunately they don't work since it lacks a spring+latch mechanism, which is required to pull the drawer shut. With doors, there is enough force in the hinge and the load is always the same (i.e. a door always weighs the same, but a drawer will vary in weight depending on its contents)

adamazing 13 years ago

Great Instructable! For anyone who doesn't want to buy and dismantle all that...at least in the UK, IKEA also sells (sold) packs of standalone soft close dampers like: http://www.google.com/search?q=soft%20close%20damper http://stores.ebay.co.uk/Cheap-Beads-and-Charms/Ikea-Soft-Close-Door-Buffer.html I bought a bunch and installed them in our bedroom cupboard doors and they did a good job of absorbing/quieting down the last half inch. They were _much_ cheaper, though for the "soft-close" effect on a drawer they may not be as impressive as your approach.

chylld 13 years ago

Thanks for the comment. I actually used those exact door buffers on my drawers before this project, however found that the built-in gravity closing force wasn't enough to overcome the damper. Or in the case of my big heavy bottom drawer, was too much resulting in a slam everytime! The little buffers are great for doors though as you can install them closer to the hinge for less effect and vice-versa (and the doors will always close with the same force, irrespective of the contents.)