Introduction: Self Balancing Segway Instructabot

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Supplies:

1.  Arduino:  I used an Uno
2.  7.2v battery
3.  Set of motors:  Parralax's 7.2v motor set  http://www.robotshop.com/parallax-7-2v-motor-bracket-wheel-kit-pair.html
4.  Analog accelerometer http://www.robotshop.com/sfe-3g-tripleaxis-accelerometer-breakout-board-adxl335-2.html
5.  Sabertooth 5X2 motor controller   http://www.robotshop.com/productinfo.aspx?pc=RB-Dim-19&lang=en-US
6.  base board
7.  3/4" threaded rod and nuts for balance
8.  Zip ties
9.  Screws

Tools:

1.  Drill
2.  3/4" and 1/4" drill bits


Step 1: Instructabot Platform

I used a piece of wood 6" x 12" x 0.5"

Step 2: Electronics

Now for the electronics...  

The brain of the robot is an Arduino UNO which reads the accelerometer and gives commands to the motor controller which in turn powers the motors.  The Arduino takes 10 readings per second from the accelerometer and proportionally changes the motor speed and direction.  The Arduino code has gone through many changes and tests, but you still may have to change some of the values to be compatible with your robot.  To run the robot, hook up all the wires in the correct fashion and upload the code below to the Arduino.  It should start working right there and then.

//Self Balancing Instructabot 2013
//Ferris

#include
int x, r, l, s, f, xa, xb, xc;

//Digital pin 13 is serial transmit pin to sabertooth
#define SABER_TX_PIN  13
//Not used but still initialised, Digital pin 12 is serial receive from Sabertooth
#define SABER_RX_PIN  12
//set baudrate to match sabertooth dip settings
#define SABER_BAUDRATE  9600
SoftwareSerial SaberSerial = SoftwareSerial (SABER_RX_PIN, SABER_TX_PIN );

void initSabertooth (void)  {
  //communicate with sabertooth
pinMode ( SABER_TX_PIN, OUTPUT );
SaberSerial.begin( SABER_BAUDRATE );
}

void setup()                    // run once, when the sketch starts
{
  initSabertooth();
    //analogINPUTS
    Serial.begin(9600);  
}

void set_motor()   {
  x = analogRead(0);       // read analog input pin 0

//x range is about 270-400 and flat is about 330

//smooth x by averaging 3 readings of x
xa = x;
delay (20);
x = analogRead(0);     
xb = x;
delay (20);
x = analogRead(0);      
xc = x;
x= (xa +xb + xc)/3;


//SABER_right_FULL_FORWARD 127
//SABER_right_FULL_REVERSE 1
//SABER_left_FULL_FORWARD 255
//SABER_left_FULL_REVERSE 128

//s=slope with less being more aggressive
s = 1.8  ;
//f=fudge factor
f = 5;


//stable x around 330
if ((x > 325) && (x < 335)) {
r = 62;
l = 194;
}
//drive forward at a steady speed if leaning forward a little 310 > x < 330
if ((x > 310) && (x < 326)) {
r = 45;
l = 167;
}
//if falling forward more increase speed linearly for 279 > x < 311
if ((x > 279) && (x < 311)) {
//higher values make it faster
r = s * x - 278 + f;
l = s * x - 148 + f;
}
//if full forward x < 280
if ((x > 250) && (x < 280)) {
r = 6;
l = 133;
}
// drive backward at a steady speed if leaning back a little 334 > x > 349
if ((x > 334) && (x < 349)) {
r = 78;
l = 208;
}
//if falling backwords more increase speed linearly for 348 < x < 390
if ((x > 348) && (x < 391)) {
//lower values make it faster
r = s * x - 270 + f;
l = s * x - 140 + f;
}
//if full backwords 390 < x
if ((x > 390) && (x < 410)) {
r = 122;
l = 250;
}

//send motor outputs to sabertooth
SaberSerial.write(byte(r));
SaberSerial.write(byte(l));

}

void loop ()  {

float level = 0;

int u;

  set_motor();

} // end loop

Step 3: Making the Instructabot

So now it's time for the artistic part of this make.

Supplies:
1.  Cardboard 
2.  Glue
3.  Robot print

Tools:
1.  Scissors 

Step 4:

What did you make?
I made a self-balancing, segway-like robot.  The robot works by taking readings from the accelerometer in the x-direction, converting them to digital, then putting them into a formula which turns the motors a specific speed to get it to right itself.   

How did you make it?
I have wanted for some time to make a full size ride-on segway but decided to start out with a smaller version to get some ideas for a full-scale version.  To make it, I used a drill, soldering iron, computer for programming the Arduino, accelerometer, motor controller, screwdriver, and a lot of ingenuity.

Where did you make it?
I made the entire robot at home.  

What did you learn?
Before this project, I hadn't done a lot of stuff with accelerometers so this project gave me a great oppurtunity to learn about them.  Also, sending serial to the motor controller took some thinking and tinkering with the computer program which was challenging.  I was most proud of getting it to balance. The biggest surprise was how hard it was to get the code just right.  

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