Introduction: Simple Budget Disc Golf Basket
Intro
During the 2020 covid lockdown, I got the urge to set up a disc golf basket in my backyard, to keep my kids and myself busy. After looking through several designs online, I decided to design my own, using as few tools as possible, as cheap as possible, but more durable and more affordable than what I could find online. All the supplies are available at the big orange DIY centers in the U.S. If you have to buy everything, it should be around $70 to build. If you have a good eye out on trash night you may be able to find the majority of the supplies for free. After my trash picking, I spent around $30 to complete.
Supplies
Tools
Bench vise
Right angle grinder with cutoff wheel
Drill and or drill press
2-3/8" hole saw
¼ drill bit
13/64 drill bit
¼-20 tap and handle
Mixing tub for concrete
EAR protection
Eye protection
Materials
5 gal bucket with lid
2-3/8" fence post
Fence post cap
2 x 72” galvanized tension bars (located in chain link fence section)
4x ¼-20 3 inch long screws
16x ¼-20 1 inch long screws w nuts
Bag quickcrete
26 inch hot water heater drip pan
2x packages of #135 chain 15ft long
Chain repair link
Small scrap of Styrofoam or plywood 3” x3” x ¾
extra ¼-20 nut
Step 1: Cut Fence Post Down to 52 Inches
Step 2: Cut Notches Into Fence Post Top
Using a right angle grinder cut 4 notches on the top of the fence post.
On 1 axis they should be 1/4 inches x 1-1/2 inches deep
On the cross axis they should be 1/2 inches x 1-1/2 inches deep
Step 3: Drill and Tap Pan Mounting Holes
26 inches down from the top of the fence post (the end with the notches), drill 3 holes 13/64inch diameter equally spaced around the fence post.
Do not screw bolts on til step 5
Step 4: Setting Fencepost in Base (Good to Have a Helper for This Step)
Drill 1/4 inch hole in the bottom of the bucket
Drill 2-3/8 inch hole in the bucket lid
In scrap of plywood or styrofoam, cut round plug and bolt it to the center of the bucket bottom
make sure the long end of the bolt sticks up into the bucket
make sure the plug fits into the bottom of the fence post
- a wood plug may need to be sanded a bit
Slide fence post over the plug in the bottom of the bucket
Mix 40 lbs quikrete according to instructions and pour into the bucket
This is only about half a bucket of quikrete, but a full bucket is heavy to move around when finished
Slide bucket lid over post onto the bucket and let the quikrete set up
Step 5: Thread in 3 Inch Long Bolts Into Holes From Step 3
Step 6: Drill Drip Pan
In the center of the 26 inch water heater drip pan, drill a hole 2-3/8 inches
Slide pan over the fence post
Step 7: Draw Pattern and Bend Ring to Match
Draw pattern above onto scrap of paper. Circle should be 22 inches in diameter.
In a bench, vise bend tension bar into a circle to match up with the pattern.
It will take many passes through the vise of sliding the bar a little, bending a little, and repeating until it matches the pattern. There should be around 3 inches of overlap to close up the ring when finished.
Yes it is easier to bend a ring with a ring roller or slip roll is you have one, but its not required
Step 8: Cut and Bend Cross Pieces
Cut second tension bar into three pieces. 1 at 26 inches long and 2 at 16 inches long
Bend pieces to match the cross pieces in the pattern
To get nice clean bends in the bars, it helps to position the bar vertically in the vice and slide a scrap of longer pipe or tube for leverage to bend the bars
Step 9: Drill and Bolt the Cross Pieces to the Ring
Drill ¼ holes where needed to bolt the frame together
When drilling the pieces for middle cross, make sure the holes are 2-1/2 inches from the center / intersection
Step 10: Slide the Ring Assembly Into Fence Post
Step 11: Cut Chain Into 12 Pieces 26 Inches Long
There will be a scrap around 10 inches left over, save it
Step 12: Attach Chain to Ring
Unbolt ring from cross pieces two sections at a time and slide chain lengths onto the ring
Re-bolt ring when completed
Step 13: Tie in Chain Bottoms
Feed the short piece of chain through the bottom of chain ends and complete the bottom chain circle with a chain repair link