Introduction: Table Saw Restoration

Quick restoration project I thought I'd share.

Step 1: Disassemble

Disassemble the saw and take good photos of all the parts to help with reassembly.

Step 2: Organize

Keep all the hardware organized for easy cleaning and reassembly.

Step 3: Rust Removal

I used a store purchased rust remover called "Metal Rescue" for this project. It was very quick and easy, albeit expensive.

Step 4: Body

Clean the body of the saw and give it a light sanding to prepare it for painting. Tape off any surfaces that do not need paint. To properly repaint the project, first remove all the paint with a stripper or abrasive and prime.

Step 5: Paint

Spray a few coats of paint on the desired pieces.

Step 6: Electric Motor

Disassemble the electric motor. Clean all the parts and use pressurized air to clean out the coils.

Step 7: Motor

Reassemble the motor.

Step 8: Reassemble

Reassemble the saw and use lubricant where desired.

Step 9: Adjustment

Square the blade to the surface of the table and adjust the stop on the internal threaded rods to hold the square position.

Step 10: Sand Top

Lightly sand the paint off the top of the table using fine grit paper.

Step 11: Tap

The threads for the table insert screw hole were stripped. I tried to tap the hole but wasn't having any luck. I used JB Weld to secure a nut under the hole to hold the screw.

Step 12: Wax Top

Put a coat of wax on the top of the saw to prevent rust and provide a low friction surface.

Step 13: Run Out

Check the blade for run out with a dial indicator.

Step 14: Assemble

Continue assembly.

Step 15: Fence

Restore the fence and make adjustments. I replaced the plastic rolling wheel with a skateboard ball bearing.

Step 16: Finish

Rip some stock.