Introduction: The DON Stove - Alcohol Stove
The Durable ObvallateNemophilist Stove
..... or it could just stand for my name.
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** Don't do this! There are sharp edges and you may get hurt. **
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I wanted to make an alcohol stove that was durable, versatile, used no chemical sealants, and was made out of readily available recycled materials and this is what I came up with.
It is a double walled, can stove, made from two cans. The exterior can (top) being an aluminium soft drink can bottom, and the interior, a soup can bottom. I chose a soup can because of it's diameter, strength, and the ridges in the side of the can. The ridges provide rounded edges for the aluminum can to stretch over and seal against.
The stove body construction, itself, is the main reason for this Instructable. I have included a couple of stove designs and accessories for ideas.
BONUS side effect..... perhaps - The base if ferrous and will stick to magnets, which may be useful for storage or securing it in place, in a wind screen type setup.
Step 1: WHAT YOU NEED
1 each 355 ml aluminum soda pop can
1 each felt tip marker for marking cuts and holes
1 ea pair of crappy scizzors (what I use), or other device, for cutting cans
Utility knife if req'd
1 ea thumb tack, or similar device, for poking holes.
Drill bit, or other device, for enlarging holes as req'd
Step 2: WHAT YOU DO - STOVE BODY
Mark soup can, with fine tip marker, about 3 to 4 ridges up, as shown.
Using the ridges as a guide, cut the soup can to the mark. Being careful to leave the smallest diameter edge possible will ease insertion into the pop can.
Using the cut soup can as a guide, mark the side of the pop can to the same height as the soup can as shown. Cut the pop can to height.
To aid in fitting the cans together, flare the edge slightly, by stretching it over the base of the soup can, as shown.
CAREFULLY, and with even pressure, fit the open end of the pop can over the open end of the soup can... (this will take patience)... and CAREFULLY press the two together, as shown, until the cut edge of the aluminium can meets the flared base of the can. Any leftover label adhesive, or syrup, will make this step much more difficult. Ensure cans are clean before sliding them together.
*This is a good point to note that all cans are not created equally and that inner and outer diameters vary, ever so slightly, between brands and manufacturers, and that playing mix and match may provide a superior fit. Different styles and sizes of cans, such as Rock Star, could also be used for more possibilities.
We now have the basic stove body, which is sufficiently self sealing. The double walled construction gives it extra strength, making it durable as well as making it easier to drill and poke, and otherwise manipulate the top of the stove, while allowing the aluminium can to better maintain it's shape and structural integrity.
Make stove type and accessories, such as pot stands, as desired. See examples shown.
Step 3: TEA LIGHT CANDLE HOLDER
No holes, or other stuff, required. Works as is. See picture if required.
In case you want more than a candle holder, I have included links to Zen Stoves, which provides much better information on various types of alcohol stoves, their operation, and plans, than could be detailed here..... by me.
LINKS TO ZEN STOVES - http://zenstoves.net/Stoves.htm
http://zenstoves.net/How.htm
Step 4: HIGH PRESSURE JET STOVE
Step 5: OPEN FLAME STOVE
Cut out and remove disc. To do this, I scored around the perimeter of the concave disc, as marked, with a utility knife. Once the score is deep enough, which may take several passes, it can be popped out in much the same way that the top opens when the tab is lifted. Once a tear is started, carefully apply pressure, to continue separation, keeping the fissure following the score, until completely separated.
Smooth any sharp edges.
See Pictures.
Step 6: LOW PRESSURE SIDE BURNER/JET STOVE
First, make a ring of jets, in the same way as the jet stove, but larger. Then, cut the disc out of the centre. Doing it in this order, I have found, helps the aluminium can, better maintain it's shape during the jet making process.
Step 7: LID
See Pictures.
Step 8: STANDS
Another uses coat hanger wire standoffs that also wedge into the base of the soup can for stability. See Picture.
I also made a stand that fits snugly around the exterior of the stove, simply by bending some coat hanger wire to form four legs, which can also be used to hold the lid on, for storage, when the stove's not in use. See pictures.
Finally, I made one that uses coat hanger to create brackets that snap snugly over the edge of the lid to hold it in place. Useful for storage, perhaps. See Pictures.