Tips on Cutting PVC Pipe
Intro: Tips on Cutting PVC Pipe
I love PVC projects. Like tinker toys and Legos for adults. Still learning and wanted to pass on two big lessons I learned in the last few months.
Three methods I've tried for Cutting PVC.
PVC Ratchet Cutter
Hack Saw/Miter Saw.
And Miter saw with a metal cutoff blade.
A cool site where I got the free plans for the end table.
www.eplansets.com/free_furniture_plans.htm
This was a fun project, took a few hours. But without evenly cut pipes that were exactly the right length it would have been a nightmare.
Three methods I've tried for Cutting PVC.
PVC Ratchet Cutter
Hack Saw/Miter Saw.
And Miter saw with a metal cutoff blade.
A cool site where I got the free plans for the end table.
www.eplansets.com/free_furniture_plans.htm
This was a fun project, took a few hours. But without evenly cut pipes that were exactly the right length it would have been a nightmare.
STEP 1: PVC Ratchet Cutter
This is a great tool. It cuts without any waste. It's quick easy. Costs about $10.
Great for taking a 10' section at the store and cutting it down to fit into your car. OR fixing pipe on the fly away from the shop.
BUT, they do not cut a straight 90 degree cutoff.
If you are building a project that is creating rectangles and squares, or if you want it to hold together really well with cement. You need the squared off cut.
The other problem is having several pieces exactly the same length. I was using the method below. But it is still off by about 1/64 to 1/32 of an inch. A. you have to use the same sample measuring piece each time, or after 8 pieces you could be 1/4 inch off.
Great for taking a 10' section at the store and cutting it down to fit into your car. OR fixing pipe on the fly away from the shop.
BUT, they do not cut a straight 90 degree cutoff.
If you are building a project that is creating rectangles and squares, or if you want it to hold together really well with cement. You need the squared off cut.
The other problem is having several pieces exactly the same length. I was using the method below. But it is still off by about 1/64 to 1/32 of an inch. A. you have to use the same sample measuring piece each time, or after 8 pieces you could be 1/4 inch off.
STEP 2: Miter Saw
The next method I tried is a miter saw with a blade with teeth. Fast and accurate, and squared off, BUT the teeth take out chunks of the PVC. and there is a lot of wasted plastic.
I know many suggest a miter box, with and hand held saw. I just like power tools so much more than sweat.
But you can get the miter box and saw for about $12.
I know many suggest a miter box, with and hand held saw. I just like power tools so much more than sweat.
But you can get the miter box and saw for about $12.
STEP 3: Metal Cutoff Blade
The BEST is a metal cutoff blade. Less waste than a blade with teeth. More than the Ratchet Cutter.
But it is a clean cut. and you can easily grind uneven ends on the side of the blade.
WARNING!!! PVC is a dangerous toxin and shouldn't be inhaled. The Metal cutoff expels a fine powdery PVC substance. YOU MUST WEAR A MASK AND EYE PROTECTION!!! Vacuum up after your done.
But it is a clean cut. and you can easily grind uneven ends on the side of the blade.
WARNING!!! PVC is a dangerous toxin and shouldn't be inhaled. The Metal cutoff expels a fine powdery PVC substance. YOU MUST WEAR A MASK AND EYE PROTECTION!!! Vacuum up after your done.
STEP 4:
Now to cut several pieces exactly the same length. I built an extension to my miter saw. Basically three pieces, one long board for a working area and two blocks that go underneath to raise it even with the miter saw cutting surface.
Once the extension board is in place, figure out the exact length you want the pipes to be, place a bar clamp across the board, so the bar would stop the pipe exactly as long as it should be. now you can simply load the pipe in, two maybe three at a time, hold it tight against the bar clamp and cut. They all will be exactly the same length.
Interesting note, to make the blocks I stacked up three pieces of 5/8" MDFB. I tried to screw them together for about a half hour, and then thought...Duh, I can just duct tape them together. Worked perfectly. Duct tape, is there anything you can't do?
Once the extension board is in place, figure out the exact length you want the pipes to be, place a bar clamp across the board, so the bar would stop the pipe exactly as long as it should be. now you can simply load the pipe in, two maybe three at a time, hold it tight against the bar clamp and cut. They all will be exactly the same length.
Interesting note, to make the blocks I stacked up three pieces of 5/8" MDFB. I tried to screw them together for about a half hour, and then thought...Duh, I can just duct tape them together. Worked perfectly. Duct tape, is there anything you can't do?
22 Comments
olly8109 4 years ago
RogerH106 6 years ago
I used a Triton workbench with a 12" table saw in crosscut mode with a reasonably fine blade (80T I think) and it cuts the PVC beautifully without even leaving any burring to clean/sand off at the end! Perfect 90 degree cuts. I just used a nice slow steady motion as I push the blade through.
Ghostrider513 7 years ago
I've had to cut pipe out in the field a ways from the truck. A half hour walk because my cutters fell out of my bag. I used a piece of stranded string to cut the pipe. It actually cuts fast. The string I used was left over from the guys setting forms. As I was in a trench covered in mud, hiking back really wasn't an option. The string made a smooth and perfect cut I tied the ends around two smaller PVC pieces to give me a handle (scrap pipe) and then see-sawed the string until it cut through. Just in case anyone needs an emergency cutter. Here's a good YouTube video: https://www.youtube.com/watch?v=hLvnWJxogZU
unpro 14 years ago
www.trygrs.com/image-files/pipe-cutter.jpg
Ghostrider513 7 years ago
This is a dead link.
the_sandypants 14 years ago
unpro 13 years ago
clamp it in, spin spin spin, tighten a bit more, spin spin spin, and poof! Very nice cut.
the only issue is that it can only work well with the smaller pipe. Anything bigger than 1 half inch may not cut properly because the pipe flex.
BombayWizard. 9 years ago
Hi Obediah:
You recommended using a metal cut-off blade, but the picture shows a masonry blade. Since they are two distinct types of blades, which one is best for cutting PVC? Thanks!
Obediah 9 years ago
I bought that blade after asking the guy at Home Depot, "Het! I need a blade to cut metal." And that's what they gave me.
I always assumed it was a metal cutting blade. But it's been a long time.
The key is a blade that cuts off at the side AND with small sand paper like teeth on the edge. But teeth blade like on a wood blade for chop saw will bite and rip the PVC.
After cutting through the course ness on the side of the blade smooths out the ends for a nice flat 90 degree cut.
BombayWizard. 9 years ago
Thanks for the reply. Earlier yesterday, based on your instructable, I went to home depot to look for a cut-off blade. I forgot to write down which kind, so when I saw the metal cut-off blade and the masonry blade right next to each other I was not sure which to buy. They looked almost identical to me, so I came home without one so I could check your info again and get the right one. I might try the one made for metal since I would probably have more use for it. Thanks again.
chesterdad 12 years ago
Note that I am not advocating heating pipe in the wife's kitchen oven!
aeray 14 years ago
crowtrapper 14 years ago
hardlec 14 years ago
I use a hand saw and miter box, clamping the pipe to the side of the box. I have to leave a bit of "excess" so I can sand off the burrs.
Historical Note: Canon, or rule, derives from making a single template to measure from. This is a hint that goes back to before the pyramids.
I may get a ratchet cut off tool. I always thought it would leave a horrible edge.
Phil B 14 years ago
Obediah 14 years ago
theRIAA 14 years ago
and PVC cutters do cut square, you just need to fineness it.
although you can always just use a sawzall and rip it to shreds, no-one will notice once the fitting it glued on, and the way the fittings are made makes them always align square.
Obediah 14 years ago
I have found with projects i use over long period of time, moving here and there, that the cement doesn't hold unless you have a really solid connection. And if it's not exactly straight when measuring you have to go to the long side.
ve2vfd 14 years ago
Obediah 14 years ago