Introduction: Transformerless Adjustable Joule Thief
Did you have problems winding the toroidal transformer of a regular joule thief? If so then this instructable is for you! And if not it is also an interesting circuit to see.
In this instructable I will show you how I made the simplest joule thief I know of with only an inductor!
Step 1: Demonstration
A joule thief is a circuit which boosts up voltage usually from a single AA cell to a higher voltage. It is most often used to drive LEDs with single "dead" battery.
Although the regulation is not as visible as it should. It's because I used a new battery. If you want to dim the light completely, use a 10kΩ potentiometer.
Step 2: Parts List
For this instructable you will need:
perfboard
male headers (or you can just solder wires)
1x - BC327 small signal PNP transistor (others might work also but not as good)
1x - BC337 small signal NPN transistor (others might work also but not as good)
1x - 33µH inductor
1x - 470pF ceramic capacitor
1x - 47kΩ resistor
1x - 5kΩ or 10kΩ potentiometer or 2.2kΩ resistor(if brightness adjustment is not necessary)
Step 3: Schematic and Component Layout
The schematic is very plain and so is the component layout. I used the PCB layout as a guide for perfboard. I don't think making a custom PCB is worth it this time.
The original schematic can be found here: talking electronics
To make the schematic and component layout I used a free program CadSoft Eagle which I would recommend to anyone making schematics or PCBs.
Step 4: Conclusion
Although this may not be the most efficient joule thief ever, it gets the job done without the need of a toroid. The already small PCB could be made even smaller if SMD parts were used(but in reallity not by much).
Don't forget to post your results into the comments.
19 Comments
4 years ago
i try but doesnt working
6 years ago
I took you statement that SMD would not reduce by much as a challenge. SO...
I now have a PCB and thru away 77% of the size with;
0604 size Rs and Cs ,
SC70 size transistors
0805 size LED
SOD323 size inductor
It is only .35 x .35 inch and still has .1 spaced headers.
Hows that for reduction?
Never tell an engineer it can't be done.
Reply 6 years ago
update; here is the layout image, also got it just a bit smaller .337 x .324 inch
anyone that wants the eagle files to make it smaller send me a note with where to send it.
Reply 6 years ago
fantastic but can u build it with those tiny components? not really practical at 0201. perhaps for machine placed projects.
Reply 6 years ago
i'm so tempted to break into my supply of 0201 components lol
Reply 6 years ago
Taylor
nothing like a challenge. Here it is with 0201 .262 x .325 inch
Reply 6 years ago
On the contrary sir. That is how you get new inventions materialized.
Now I bet you can't build me an antigravity device strong enough to lift my truck into space.
Reply 6 years ago
well OK.
i think you may have me on that one
However being an Electronics Engineer and not a physicist,
You never what the future may bring.
Reply 6 years ago
I'm glad that you took my statement as a challenge. One thing I was not aware of with the SMD design is that the most space is saved by the height.
Don't forget to show use your version, I'm very curious!
6 years ago
How much does it boost from lets say .5v?
Reply 6 years ago
As I don't have a powersupply capable of outputting 0.5V I can't really tell you but 0.5V is below the required 0.7V by the PN junction so I suppose it won't work?
I'm not sure but I think that the regular joule thief can work with 0.5V without any special transistors.
But if you want to know you should really try it out and let us know.
Reply 6 years ago
ahh good point, ok let's say 1v. I'm thinking fuel cell or pv applications and the cells are .5v running
Reply 6 years ago
what is the voltage of fuel cells?
Reply 6 years ago
i made one of these with germanium transistors 50 years ago using a very low voltage. also made one with Silicon.. NPN+PNP. it had a very long time constant. it was about 15 to 20 minutes before we heard a click. the inductor needs to saturate in this design same as the regular "joule thief" it is really just a simple relaxation oscillator
Reply 6 years ago
Germanium transistors turn on at .3V.
6 years ago
What contests did you enter?
Reply 6 years ago
With this instructable none, why?
Reply 6 years ago
It is featured which means it has a chance of win.
It should be eligible for the "Make it Glow" and "Epilog" contests.
I recommended this guy enter the contests and so far he has won two contests.
https://www.instructables.com/id/Cedar-Strip-Canoe-...
6 years ago
Very nice and tiny build! Usefull! Tks for sharing :)