Wire Hose Clamp
Intro: Wire Hose Clamp
I use a Sears Craftsman Pop Rivet tool to make wire hose clamps. I use .040 stainless steel wire. You can use mild steel such as electric fence wire, but you have to be careful and not get it too tight or it will break. I have no idea if other brands of Pop Riveters will work or not. I learned this by trial and error, but now make most all of my hose clamps, especially on air lines and sprayer lines..
TOOLS NEEDED
Sears Craftsman Pop riveter (another brand will probably work)
Wire cutters
Pliers
.040 Stainless steel wire (Harbor Freight)
MATERIAL
Hose
hose barb
TOOLS NEEDED
Sears Craftsman Pop riveter (another brand will probably work)
Wire cutters
Pliers
.040 Stainless steel wire (Harbor Freight)
MATERIAL
Hose
hose barb
STEP 1:
Cut wire to approximately 15" long.
Fold it in half
Thread ends through loop
Twist the wire evenly to give the pop riveter a better grip on it
Fold it in half
Thread ends through loop
Twist the wire evenly to give the pop riveter a better grip on it
STEP 2:
Tighten the wire over the hose making sure it is straight all the way around and tightens on the barb. Click the pop riveter, tightening the wire. Do not over tighten. or you will break the wire. Judge the tension buy watching the wire squeeze into the hose. When you get it tight enough, bend the wire straight out to keep it from slipping when you remove the pop riveter. Now remove the pop riveter
STEP 3:
Cut the wire leaving about 1/4 inch sticking out.
Separate the ends so one will go on each side of the double wire.
Use same cutters to bend the tips 1/8" down to penetrate the hose so they will not cut you later.
Separate the ends so one will go on each side of the double wire.
Use same cutters to bend the tips 1/8" down to penetrate the hose so they will not cut you later.
STEP 4:
Use pliers to bend down the ends and penetrate the hose.
You now have a smooth hose clamp that will not snag on anything.
I have overtightened and broken the wires many times, but after 15 years of using these,I have never had one fail.
I sometimes use two clamps on a very high pressure application.
You now have a smooth hose clamp that will not snag on anything.
I have overtightened and broken the wires many times, but after 15 years of using these,I have never had one fail.
I sometimes use two clamps on a very high pressure application.
17 Comments
Uxhamby 4 years ago
muddog15 8 years ago
muddog15 8 years ago
slaterp 8 years ago
Focused pictures please.....
IZNOGOUD974 10 years ago
graydog111 10 years ago
caarntedd 11 years ago
graydog111 11 years ago
Thanks for the replies. Let me know how it works with your pop riveter.
caarntedd 11 years ago
graydog111 11 years ago
Mihsin 11 years ago
Looks what I was in need of for many years.
joen 11 years ago
Thanks again!
graydog111 11 years ago
joen 11 years ago
Thanks again for the great idea.
graydog111 11 years ago
They work great on small diameter hoses. I have never used them on large hoses such as auto radiator hoses. I am sure they would work, but am just kinda afraid. I have tried different methods such as going around twice, but one time around seems to be the easiest and best. On high pressure air lines (120psi), I usually put 2 wire clamps on instead of just 1, spacing them 1/4 inch apart. One thing I really like about them is they have no obstructions sticking out to hurt your fingers when using the air hoses like the commercial clamps do. The small diameter electric fence wire is a little bigger than the .040 stainless wire, but does not have as much tensile strength.
ajoyraman 11 years ago
SlickSqueegie 11 years ago