After my electric wooden bike toy and my reproducible wooden bike, the next logical step was to build this wooden electric motorcycle. I found my local fablab a bunch of unused stuff that worked perfectly for this project: electrical motor, small lead acid batteries, speed regulator and wheelbarrow wheels.

Step 1: Tools and Material

Tools

CNC router (flexicam)
3D printer
Hammer
Sandpaper
Press drill
34mm drill bit
Hacksaw

Material

Plywood 18 mm (2m x 1m)
Lumber 40 x 20 mm (length:)
ABS filament
E-bike conversion kit
2 lead acid batteries 12v 7Ah
Epoxy glue
White glue
M20 nuts and bolts
Cylindric lumber, diameter: 28mm length: 260mm (for curtain)

Step 2: Download the Parts

Download the dxf if you want to cut the parts directly. I also gave the solidworks files in case you want to modify something.

*Sorry I couldn't load zip and assembly files.

Step 3: Chassis Assembly

Clean the parts with sandpaper.

Now you can start assembling the chassis. (cf. image)

Be sure that everything works together before gluing. (white glue, wood glue or epoxy)

A big hammer can help but do not break the parts. If it is too difficult to assemble, go back to the sanding step.

Step 4: Fork Assembly

Drill the chassis
Pressfit the axle in the direction triangle (and glue)
Cut the direction triangle to ease the lumber passage
Insert the two lumbers 20 x 40 mm previously marked with the position
Secure the front wheel with the M20 bolt
Glue the down bearing on the triangle with epoxy
Glue the down bearing on the chassis
Glue the top bearing on the other side

Step 5: Drivetrain Assembly

Draw the part you need and print it (sorry I lost the file, it is just a cylinder with holes)
Tap the holes
Screw the sprocket on it
Screw the whole on the rear wheel
Place the rear wheel and the chain
secure the rear wheel with the wooden plates (last image)