X-ray Drum Heads

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Intro: X-ray Drum Heads

These bongo drums had rawhide heads which always seemed to sound a little dead, no matter how much I tightened them.   They are not real professional drums, for one thing, and aren't built for extreme tension.

With nothing much to lose, I replaced the rawhide heads with a couple of x-ray films the lab in town gave me to play with many years ago.  Free material! 

The sound was much improved.  To hear the new heads, click on the .mp3 file in the last step. 

STEP 1: Cutting the Material


The first X-ray head that I made years ago was precisely laid out on paper first.  This time, I just traced the top of the drum directly on the film with a white grease pencil and improvised.  The process was faster. 

Rawhide stretches.  X-ray film does not, so the outside edge needs to be cut to allow sections to fold .

It would have been a little easier with longer tabs on the "sunburst", because the material tends to fight going where you want it to go later, and longer tabs are better than too-short ones.  These were cutting it a little close, but worked.  I had a larger film to cut for the second drum head, and left longer tabs.

Try to keep the sides of the tabs parallel, or narrowing a bit toward the outside, rather than having them widen.  If they get too wide, they will interfere with each other when they are bent into the holding rings.   

STEP 2: The Holding Rings

The outer ring pushes down on the inner ring, using bolts to tighten it.   The drum head material is pinched between the two rings and is pulled down with them. 

STEP 3: Folding the Tabs Down

As you try to get all the tabs to simultaneously go where they belong between the two rings, you will probably forfeit the wrestling match eventually.   To make things easier, you have to first coax the tabs to fold downward around the drum body. 

To do that, tape all the tabs down with masking tape and hold them with a rubber band.  Use a heat gun to make the material go limp.  Since all the tabs are taped down,  you won't see it go limp and you have to guess the amount of heating necessary.  Experiment with some scrap material first.  As soon as you remove the heat, it will cool and rigidify in its new position. 

In the absence of a heat gun, you might try a propane torch, but be very delicate with the heat.  The plastic is flammable.   Then again, you might be able to win the wrestling match with the tabs without heat, if you are a better wrestler than I am. 

STEP 4: Getting the Head Material Between the Rings

This step is a little tricky.  You have to bend the tabs up and over the inner ring and then tape the tabs to the top of the drum head.   Leave some slack, enough so that the rings will end up lower than the top of the drum body when the head is tensioned.  If they stick up above the top of the drum body, you will bang your hands on them when you play. 

After you get the outer ring in place and it starts to pull down on the drum head, you can un-tape the tabs, if you wish.  The tabs shouldn't pop out, and some may need to be tightened by hand, or allowed to pull out a little for even tension on all tabs. 

STEP 5: Trim Excess Tab Material

After you set the tension, the tabs are going nowhere and you can trim off the extra tab material.  Cut it below the top of the drum body so that your hands never feel it when you are playing. 

Unlike rawhide heads, the synthetic heads don't need to have their tension released when the drum is in storage.  It may stretch a little, but not much.  

If rawhide heads dry out while stored under tension, the heads shrink and can tear, which is not a pretty thing to see.  The plastic doesn't dry out or shrink. 

STEP 6: Hear the Sound

To hear the sound of the new bongo drum heads, click on the thumbnail icon below to open the .mp3 audio file.  (It looks like a blank piece of paper with the corner folded over.)

A playing tip:  If the drum has a little more ring to the sound than you like, you can deaden it some by stretching a rubber band from one tension bolt to another, across the top of the head. 

Enjoy. 

15 Comments

how did you go about obtaining the x-rays?

I got mine free from the local health clinic. They were defective shots that were going to be thrown out. Unfortunately, the technology has changed to digital and the films are no longer available here. Maybe people you know have old x-rays they don't need. If you soak them in water for a few weeks, the emulsion film will wash off with a sponge.

Thanks for the info. I just talked to a friend that apperently has a stack of 'em!

I am about to do this to my nice lp bongos... the head sizes are 7.1/4 and 8.5/8th.. the heads on now are $75 total so I don't want to destroy them.. Do you know where I can get the 2 inner rings I will need... to wrap the x-ray around ? thanks ! danny@acoustechmusic.com
Sorry, I don't know where to get the rings. A welder might be able to make them for you.
If I was to tension the head with rope (making a glass drum), would I just get the top bongo head from somewhere and tie it down? I feel like I couldn't just punch holes in it and stretch it like leather
You would probably tear the x-ray material if you punched holes and pulled. I don't see any good way to mount it on a glass drum.
I think you should add a couple led lighting inside the drums so you can see the x-ray. that would be pretty cool
Good idea. I have no experience inventing with led lights, except for turning on my flashlight. That's something I would like to learn about.
well if your interested in leds, http://www.theledlight.com/ledcircuits.html
I'm thinkin' x-rays of people's hands would be awesome for this. Nice project!
Super. I know someone who has exactly the same bongos, and they are a bit crappy.

L
Those sound great! Very "alive".
Very good work, Thinkenstein!