Autoglockenspiel

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Introduction: Autoglockenspiel

Inspirations / props where they are due:

https://www.instructables.com/id/Build-a-Programmab...

http://zebrahall.com/product/gloggomobil/

So here is my version of a programmable music box / glockenspiel. I'm posting this more as proof that such things can be made, and to give ideas of one way to do it. If you are looking for detailed plans, I'm afraid there are none. I used no plans to make this, except those I made as I went along-- Build a piece, figure out what the next piece would need to look like and build it, then figure out what the next piece would look like. If I started over I bet I could make a much better device by improving on this design. But other projects beckon, as always.

News: There is an outfit exploring producing Autoglockenspiel kits based on this design. Click here to show your interest if you think you might like a kit.

Step 1: What I Used

Tools:

  • Bandsaw
  • Spindle sander
  • Band sander
  • Disk sander
  • Drill press
  • Forstner bits. Get some.
  • Countersink bit.

Music:

Oak Ridge Boys, "The Oak Ridge Boys Have Arrived"

Other supplies:

  • A toy xylophone. Got mine for $14 on Amazon. Hohner makes toys that are actually in tune, which I read is not the case with other brands. http://www.amazon.com/s/ref=nb_sb_noss?url=search... When you deconstruct the glockenspiel save the rubber feet that hold your metal bars, since they really help the sound.
  • Scrap wood. Primarily walnut, I think. Some is cherry. Some is hickory.I get a box of scraps from a local furniture factory every so often and just burn through it until I need more.
  • Rubber cement to hold on the rubber feet for the notes.
  • Spray adhesive to adhere paper plans to wood.
  • Wood glue.
  • Drywall screws. Black and grippy.
  • Dowel rods. Lots of dowel rods.
  • Metal washers to fit your various axles
  • Howard Feed-n-Wax beeswax with orange oil

Software:

Step 2: Making the Drum

I had one good board of what was probably walnut. This defined the maximum length of the drum. I set the tablesaw to 22.5' and cut 8 staves of equal length, used the disk sander to true them up, and glued together 2 at a time. Since this is a low-stress project I didn't worry about things like tricky joints, just glue. Once I had the octagonal tube, I just rounded it off with the disk sander until it was mostly cylindrical. Exactitude ain't necessary since the drill press will set each pin to the same depth relative to the drum axis.

The octagonal end plates helped true up the gluing.

As for drilling the holes, you can see where I traced (mostly) parallel lines 1cm apart circumferentially, then 4 lines per stave longitudinally. I mounted the drum in its frame so it would rest on the center axis, then used a drill press to drill holes a set distance toward the center of the drum. It was not ideal, and some ended up off center, but again, this was meant to be a low-stress project. If I did it all again I would have made a jig to assure all holes were spaced regularly.

I laid out the gears with http://woodgears.ca/gear_cutting/template.html, then printed them and glued to some cheap plywood and cut on the bandsaw. I always use plywood for gears, since the alternating grain direction provides strength in multiple directions where single-ply wood is strong across but not with the grain.

Step 3: Making the Hammers

Since my xylophone is longer than the wood available to make the drum, my hammer tongs needed to splay out from the drum. If you can avoid this step by using wood the same length as your xylophone, do it!

I've included the Inkscape file I printed out and glued to wood guide cutting the pieces. The arms are 3mm birch ply and the hammer and axle are 1cm cherry scrap.

Step 4: Other Pieces

This stuff had no plans, I just made them to fit the drum and hammers. There's a base to support the xylophone, a bar to support the hammers so they only hit the notes once rather than bounce, and a crank for the gear.

The pins were just cut from dowel rods, sanded on the ends, and slotted to make insertion easier. I also sanded little notches with the spindle sander to make them easier to grasp when pulling out.

Step 5: Finished Item

Here you see the amazing effect of rubbing with beeswax, before and after.

My kids love playing with it, though as with all kids their primary interest is in how fast they can turn the crank until it breaks. Fortunately it has withstood their efforts so far.

Incidentally, I also made plans for a laser-cut version, but have no laser cutter to do it on (I know, got that one backwards). If you do, and would be willing to cut me one for free, I will send you the plans. Cheers.

DIY Audio and Music Contest

Grand Prize in the
DIY Audio and Music Contest

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    67 Discussions

    0
    user
    FlishS

    2 years ago

    brilliant

    Yes - I made it! thank you Patrick for the nice work and the sketchup
    plans! Greetings from Berlin - Folker All Acrylic Laser cut. Works
    fine! All was I need is a XYLOPHONE :D

    Glockenspiel1-1.jpgGlockenspiel1-2.jpgGlockenspiel1-3.jpgGlockenspiel1-4.jpg
    2 replies

    This is great. I imagined it in birch plywood, but the acrylic makes it look like art. How long did it take to run the cutter? With materials and cutter time, I wonder how much you'd need to charge to sell at a profit.
    Great build!

    What you have made is already art Zippityboomba. No need to stress about which material to use for it to be considered as such! :)

    I too would buy these in either kit or (more likely) file form to then have 3d printed myself

    Congrats on the win! I told you you had a good chance of winning it. Such a cool project.

    congratulations, I feel very happy for your winning... Because, i think u r post is the first post in this contest. Its very amazing, on see this i feel what are the other instruments we able to automate like this. And also if we did in a long chain then almost a song is able play in this one. Very very superb idea... best wishes.

    Thanks to everyone who voted for me, and congratulations to the other winners.

    A fascinating piece of technology!

    They used to (might still) use this technology for mechanical looms.

    This is basically the precursor of record players and CDs! They all function upon the basic principle of ones and zeroes; peg or no peg. For more information and to compare and contrast all these forms of recording music go to: http://www.explainthatstuff.com/cdplayers.html

    Awesome instructable!

    This is the coolest thing EVER! Now if you could make a clock weight motor to run it.......

    You could sell those. My kids would love one!!! Great project.

    0
    user
    zyll

    3 years ago

    You might want to think about a springy surface, like felt, for the arms to land on so that the mallets don't continually rest on the bars and deaden the notes as they're struck. The action overcomes the spring, strikes the bar, then springs up just enough to allow the note to sustain. Awesome project!

    1 reply

    Came to the same solution myself, though you can't see it in the pictures. Due to imperfections in the hammers even the felt has to be "tuned". Some felt needs to be crushed with pliers to lower the hammer, while some needs to be roughed up with a knife to raise the hammer.

    wow would really like to see the laser cut version, as we've just got a laser cutter

    1 reply