Introduction: Cheap Diy 3d Printer Made of MDF

About: I am a student and a developer
3d printing is really a awesome process because you can make anything you wants to make just design it and printer it but when it comes to a 3d printer it is a quite expensive in this instructables I will show you how to make a 3d printer So it's been a long time I wants to make a 3d printer I wants it to be cheap and compact and I went with cartesian type 3d printer I found it easy and simple to make and I don't have so many machines to build parts of it. So it is a completely hand made Diy 3d printer I try to make it a cheap as possible

Step 1: Gather All the Components and Electronics

  • I Choose MDF for frame construction because it is lighter and strong (6mm thick)
  • 8mm standard ss rods 2x400mm,4x300mm
  • 8mm linear bearing (LM8UU) 8pcs.
  • 4 nema 17 stepper motor 1.7amp 4.2kg-cm
  • Ramps 1.4 kit with Arduino mega
  • Heatbed mk2
  • Aluminum hotend v6
  • Gt2 belt 2meter 6mm
  • 2 ,20 tooth pulley
  • Nema 14 flexible coupling
  • Leadscrew 400mm
  • Mostly parte I bought for eBay
  • 2 100k thermistor
  • Smps power supply of a PC should be about 450w

Step 2: X Carriage

  • First cut two pieces of 8x8 cm pick one and drill hole in middle A/Q first picture.
  • Screw the stepper motor in it as shown in 2nd picture and tight the all 4 screws.
  • Now mount all 3 LM8UU bearings with brackets which I made with aluminum sheet.
  • Cut a U shape from one end to middle to make a way for gt2 pully A/Q to picture 6.
  • I make a two keyways in each piece to support the rods with 2 washers and 4 nuts and bolts.
  • These keyways should be parallal to each other and perpendicular to bearings in addition to avoid any mis aligment.
  • Drill all the holes in both pieces to gather so that these pieces should screw well in a perfectly Alignment.

Step 3: Y Carriage

  • Cut a piece of MDF of same dimensions of bed with 2mm allowance to each side.
  • Glue two pieces of margen parallal to each other to support the bearings .
  • Mount 3 linear bearing as in picture and screw them with aluminum brackets and bolts.
  • Than drill 4 holes at the corners and mount the bed with 4 springs to label the bed.
  • Add a glass of 2mm on the bed of same size.

Step 4: Z Carriage

  • Cut two pieces of MDF of 42x9 cm A/Q to picture 1st .
  • Than cut two square pieces of 9x9cm.
  • Cut two pieces of margen and screw them together one by one with screws A/Q to picture 5.
  • Drill two holes for the rods at a distance of 3.5 cm from one side on both pieces of 9x9 cm .
  • Distance between these two rods varies according to the distance of x carriage bearings.
  • Now screw another piece of 42x9 cm on another side and complete the tower.(picture 7).

Step 5: Building the Base and Structure for Y Carriage

  • Cut one piece of 30x34cm of same MDF for the base.
  • Cut three stpips of MDF of 4.5x30 (1 piece ),4.5x33.5(2 pieces).
  • Screw them with the help of screws.
  • Next is to mount a stepper motor for Y axis according to picture 4&5.
  • And add a bearing to support the gt2 belt as picture 6(I got this bearing from a old hard drive of a computer).
  • Now mount the bed and tighten the belt .
  • Next step is to screw the tower.

Step 6: Assembling the Another Components

  • Mount X carriage on tower by inserting the both rods on bearing.
  • Than mount the stepper with leadscrew and nut .
  • Mount the metal hotend with the help of two brackets .
  • Mount the another bearing to the another side of X carriage to support the belt and I screw the belt on the carriage.
  • Insert the hotend slide on X carriage.
  • I mount linear bearing with the help of zip ties .

Step 7: Mounting All the Electronics and Power Supply

  • Insert all the jumpera on ramps 1.4 to select micro stepping.
  • Insert all the a4988 stepper drivers on board with Arduino.
  • Mount the power supply with double sided tape and secure the cable with zip ties .
  • Now wire up all the components . It is open source so you found schematic and videos on internet .
  • I mount ramps board on side of tower with zip ties

Step 8: Testing and Trouble Shooting

  • Adjust the height of bed .
  • Calibrate the extruder and motors untill you get movement as per input .
  • I printed many things and I have to say that the quality of print is quite good as compared to price of printer
  • I printed these parts at the speed of 120mm /min and prints come out just fine .
  • So this is all about my printer it took me about 2 weeks to completely build it up.
  • So with this printer I will print the parts for my next hypercube .
  • I am done here if you like the instructables please like and Vote.
  • Thanks