A Circuit Board Design Journal made from a reclaimed circuit board, a piece of scrap wood, and scrap paper.
Step 1: Select the Front Cover
Find an appropriate circuit board to use as a front cover for your journal. Remember that the cover will determine the dimensions of your journal.
In this case, I used a circuit board that had been etched but not soldered.
Step 2: The Pages
Select the type of paper for your journal. In this case, I used 8 sheets (32 pages) of graph paper and 8 sheets of plain paper. I got the paper from an artists' recycle store.
Step 3: The Back Cover
Select the back cover material. I used a piece of scrap board, from Tech Shop, that needed stabilization; the knot in the board limited number of applications for which the board could be used. Cut the board to the same size as the circuit board. For this cover I stabilized the knot in the board with Superglue. To make the stabilization even stronger, I could have filled the crevices with sawdust before applying the glue.
Step 4: Finishing the Back Cover
I sanded the back cover and sprayed it with polyurethane.
Step 5: Holes for Stitching
Put the covers together and make holes for the cover binding (stitching). In this case the cover was 6" down the side and so I made 3 sets of two holes a half inch apart centered on points 1, 3, and 5 inches from the top edge. I drilled the holes with a Dremel drill press. I drilled holes just big enough for my sewing needle (discussed later) to pass through and centered on a point .13 inches from the edge. I do not work for or own stock in the Dremel Company.
Step 6: Preparing the Pages
Cut paper to size 2 times the size of the cover. In this case, my cover was 4" x 6" and so I cut my paper into 8" x 4" sheets.
Step 7: Paper to Pages
Fold the paper to page size. Then spread the pages back out to mark the center fold to align with the cover holes. when I folded these pages, I wanted them to lie flat. I stuck folded sheets between two pieces of wood and squeezed the dickens out of them in a vice. This worked.
When marking the holes in the pages, I used the cover as a guide and marked the folds with a pencil. You want the holes marked in the crease. I kept all eight sheets together. One group of sheets is called a signature. I had two signatures; one made up of 8 sheets of graph paper and one made up of 8 sheets of plain paper.
Step 8: Holes in the Signatures
Make holes in the signatures for your binder thread.
Step 9: Parts Start Coming Together
Bring the pieces together for assembly. Note two new items: the cord for sewing together the binding and the hooked needle.
The cord was purchased at the Artist's recycle shop and a spool of it was 50 cents. There was enough cord on the roll to do maybe 100 books. I asked the clerk if the cord was strong enough to bind books and he said yes. I got some bees' wax for 50 cents at the same shop and pulled the chord through the wax bar several times. The bees' wax strengthens the chord and makes it easier to pull through holes. If you don't think your cord is strong enough, double the cord and pull both -- together -- through the holes.
The hooked needle will help you in binding the book. When you want to make a knot between two signatures or between a signature and a cover, you can run the hook sideways and push the needle up on the other side of a cord, grab the needle, and complete your knot without having to retrieve the needle from between the parts ~ this instruction will make more sense once you start binding the book.
The left over bees' wax can be used to lubricate zippers, making back packs and winter coats more user friendly.
Step 10: Now We Are Talking
Start sewing your book together. This is the tough part. You can sew it together to accomplish different things: you can get it to open flat, bind it tight to make it durable, or even bind it so that you can easily replace the pages. Type in Coptic binding and Youtube will take you to a lot of book binding demos. Please find the one that is easy for you to follow. Some choices are:
Be patient, but finish. I parroted the binding video but didn't match the knots exactly, and my book came out okay.
Two notes about needles. I used, used straight needles, using them to make holes in the signatures and for learning to tie knots. I bought a new curved needle because I couldn't readily source a used one. Remember, the holes in your cover need to be large enough for the needle to pass through and no larger.
Step 11: That's a Wrap!!!
Once you are done with tying the binding, you are done. I hope you enjoy your book.
Finalist in the
Green Electronics Challenge