Every Liter Counts! Arduino Water Doser "Shield"

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Introduction: Every Liter Counts! Arduino Water Doser "Shield"

Hi! With this instructable , you can dose a desired amount of water. The system can work in mL and L. We will use an Arduino UNO, a flow meter to count the amount of water, a LCD to show the status , push buttons to change settings and a relay to activate a solenoid valve.

The system can have many applications: water the garden, mix water with some ingredients, fill a tank, control water consumption, etc.

In a first attempt, i tried to make it on a breadboard, but due the 8 push buttons (a lot of wires), disconnections, wrong measures and the need to test outside or near a water source, I decided to make a "shield".

If you never made a PCB, maybe this is a good time. It is easy, you only need to be careful with the involved elements. I made a quick guide for the PCB . If you need more details , you can find good tutorials on this page.

NOTE: The accuracy of measurement , is given by the quality of the flow meter. This is not a high precision doser. You will need patience to calibrate the system, but the final result is pretty accurate.

Watch the video!

Step 1: Materials

PCB

-One side copper board 13x10 cm minimum ( Glass fiber recommended)

-Ferric chloride

-Plastic container

-Plastic gloves

-Thermal transfer paper (the yellow one)

-An Iron (for thermal transfer)

-Solder Iron , Solder wire, polishing pad

-Drill , 1mm drill bit

Electronics

-Arduino UNO

-LCD 16x2

-Water flow meter ( I am using the YF-S201)

-10K resistors x 8

-1K resistor

-10K trimpot

-Push buttons x 8

-Single row male straight pin headers x 21-pin

-Single row curved pin headers x 6-pin

-Female pin header conectors 2 x 6-pin

-5V relay module

-Solenoid valve (12, 24 VDC recomended)

-Conectors, wires

And Piping according to your needs

Step 2: Preparing the PCB

Maybe this is the harder step, if you never made a PCB. You only need to follow the directions.

There is a lot of ways to make a PCB, this one works for me:

1.- Prepare the board by polishing the copper surface. You need get a smooth and brilliant surface. Then wash it with dish detergent. Once you did that , do not touch the surface again (finger prints). Let it dry

2.- Print the files (PDF) on the thermal transfer paper. In my case, I have a paper for toner (not ink), so you need the correct printer for your paper. Print on the smooth/brilliant surface of the paper.

Note: The files are ready to transfer, do not use mirror to print. If you want, print first on normal paper to make sure.You will see the letters backwards, but it is ok.

3.-Put the paper with the printed surface downward, and fit it to the board(copper surface). Put some tape to fix it

4.-Now, use a hot iron to transfer the tracks to the copper surface. Do this by moving the iron , and press for about

2-3 minutes.

5.- Let it cool and then remove all the paper. You can wash it carefully to remove the remainig paper. Do not damage the tracks!.

6.-Prepare the solution in the plastic container.Use plastic gloves!. I use a proportion of one part of ferric chloride for two of warm water (40 C). I needed 300 ml to make the PCB (100ml of ferric chloride and 200ml of warm water) , but it depends on the size of your container.

7.- Put the board in the solution, move the container, now and then, "making waves" to remove the copper. Normally , it takes about 20-30 minutes.Check the board constantly.

8.-Once all the copper was removed, retire and wash the board (use plastic gloves to manipulate). Polish again to remove the ink and see the copper tracks.

9.-You can cut the remainig parts of board if you want.

10.-Now you have to drill the holes. Use a 1mm drill bit. The holes are marked in the center of the circles with no copper.

11.-Now, you can transfer the top.The printed paper has to fit with the holes. Use the corners of the push buttons lines as reference. You can do this against a strong light or the sun. Put some tape to fix it.

Repeat the steps 3-5.

And the PCB is ready!

Step 3: Making the "Shield"

Now, mount and solder the components. First the pin headers. You need push the pins, to get a "long pin" or you can use other type of pin header. See the picture.

Then the resistors. Every resistor is marked on the top with the respective value.Continue with the push buttons , trimpot , curved pin headers and female pin header.

WARNING:You need to put some tape in the "cover" zone , to avoid contact with the metallic USB socket

Mount the lcd and the arduino. "0" and "A5" show you the correct way to mount it.

NOTE: Your final shield may differ from mine, because i have fixed some issues (relay connector, "cover" zone, Contrast stamp)

Step 4: Pipeline

To be honest, i do not know the name in english for all the components, anyway, the pipeline depends on your application.See the pictures to have an idea of how to make the pipeline . Don´t forget to make a well connected and sealed circuit, because the pressure of water can splash out all the place and the electronics!

WARNING:The flow meter has an arrow ,indicating the flow direction.

Step 5: Calibration

With the "shield" and the pipeline ready, test your water flow meter.

You need a water source. I tested the sensor near the wash machine ,using the water supply connector on my solenoid valve (the same type)Arduino can not drive a solenoid valve,that is why i used a relay, so you need an external power source,according to the voltage of your solenoid valve, see the schematic. Use the "COM" and "NO" to interrupt one line. I am using a 220V solenoid valve from an old wash machine. If you need to buy the solenoid valve , i recommend a low voltage one (12 or 24 volt). Do not forget to choose one that you can supply.

Even if the flow meter indicates the pulses x liter, you need to test it, due the particular shape of your piping.

For example, my flow meter output is 450 pulsesxliter, but in the test i only got 400. Other factor, I could not work with the supply valve fully opened, because the readings became unstable.So you need to calibrate the water supply valve too.

NOTE:Do not forget to work within the parameters of your sensor, in my case, 1-30 l/min and 1.75 Mpa.

Like i have said, all depends on the quality and specs of the flow meter.

Connect the sensor to the shield. The top has printed the respective connectors.

+ = 5V (Red Wire)

- = GND (Black Wire)

S = Signal or Pulse (Yelow Wire)

The relay module has the same marks.

I prepared a code to count the pulses. You can use START/STOP and RST CNT. Use a 1 liter bottle, bucket or beaker, and press the start button. Stop when you reach 1 liter. Repeat a few times to get a pattern. Press the RST CNT button to reset the counter and start again.

Now, you know the pulses x liters of you sensor.

Watch the video.

Step 6: The Water Doser

Hardware Features:

LCD: Show the status, "SP" is the set point or desired amount of water and "CNT" is the counter. I introduced a code that makes the lcd , works like two screens. The ml function and the L function are completely independent.

START/STOP: Is a "toggle" function. to keep the Relay and the system runnig when you release the button. If you push again, the system stops and the relay is "OFF".All buttons do not work if the system is ON

UNIT:Change between ml and L, keeping the settings and values of the previous screen. Also is a "toggle" function. If it is low, you are on ml screen and if it is high, you are on L screen.

RST SP: Reset the set point on the current screen, to enter a new one.

RST CNT: Reset the counter on the current screen to start a new count. If the counter is higher or equal to the set point, the system will not start.

Adders Buttons: You have 4 push butons to change the set point, +1, +10, +100, +1000. This is a easy way to change the settings. The adders buttons do not work while the system is running. You can´t add +1 on the ml function.

Software Features:

I took the sensor as a push button (pushed very fast!) It uses the same "debounce" function of all buttons. The sensor sends a "high" when completes a round (every 2,5 ml aprox). The rest of the time is "low", the same effect when you push a button.

You only need to introduce your pulses x liters and the ml x pulse as follows:

In the previous step, you tested the sensor and got your output pulses. Try to round the number.

float cal_1=2.5; //Calibrate ml x pulse

Where cal_1 = 1000/pulses per liters (my case; 1000/400 = 2.5 ml x pulse

int cal_2= 400; //Calibrate pulses x liters

This is a perfect round number to work. I don´t know if you will be so lucky than i was.Make a last calibration to adjust the error to minimum

The variables are "int" ,so if you need bigger numbers, change to "long" or "unsigned long"

On the video, you can see the operation of the shield. With a little patience you can achieve a near-perfect performance.

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    55 Discussions

    Hi! Do you have the pcb file for this project? im planning to print the pcb with my cnc.

    Kindest regards,

    /Jesper

    3 replies

    Hi! I really don´t know if i still got this old files, do you want the Gerber files?

    Hi! Yes, that would be great!

    Thanks!

    /Jesper

    0
    None
    RadeS2

    5 weeks ago

    Anyone made this from these instructables directions? Working ? Made PCB unfortunately have to see pictures cos there is no schematic, picture shows some transistors as well while there is no transistors in directions? Display backlight turnsoff but nothing else, at the end I will ditch PCB and try on protoboard , but thinking to turn to other similar working project.

    NOT COOL to post instractable that wont work!!!

    FIDDVX8IRUZMKWQ.LARGE.jpgF0ICX1EIRUZML3T.LARGE (1).jpg
    2 replies

    NOT COOL it's to post a comment before asking for help, this is not how this site works, you can see that i always answer every question or comment. The project is fine and I don't know about your electronics skills. You can read the comments from users Zafiris and 24242424h.About the pictures you send, you can read in step 3:

    "NOTE: Your final shield may differ from mine because I have fixed some issues (relay connector, "cover" zone, Contrast stamp)"

    About the circuit: you need to print the pdf files and transfer to the PCB, that's all, the pdf is fine. By the way, where is the transistor? the "10K" mark? that's a trimpot, maybe that why you don't have the LCD working.

    As I can see in your profile, you are new here and have never posted a tutorial. Next time, watch your words and follow the instruction carefully.


    Basically you are saying that this tutorial is for IT and electronic engineers who can't made this simple PCB and code themselves? I made a few much much serious projects from Github, easy , when tutorial is made and written normally. But not this one. Not sure in your electronics skills, but TO-220 housing seen at 1:55 in your video is mostly used for transistors?? Isn't it ?

    To other instructables users ..please, please in case you have working project , post pictures here so I can make apology to the person who made tutorial.

    In any case, you need to improve your writing skills, at least writing tutorials skills. I made PCB and now I'm stuck with this and will differ PCB and your project to make it work.

    I thank you for your effort

    kreten.jpg

    Hi, thanks for sharing. I will build this for shure. Only why you didn't post pictures of finished project in the box, to many PCB making, this buttons are problem to drill in project box casing I would use a hermetic close case

    1 reply

    Hi! This was just a pilot for a final product and i can't share that, because is part of my job as automation engineer, sorry. But just use panel mount switches and attach the lcd to the panel. Regards!

    we are having problem on the solenoid valve we bought, does the water source need to have that much pressure for the 12v solenoid to work? we're planning to actually present the prototype to our prof but the problem is we need a carriable water source (e.g water in a bottle) and not a main water pipe source, what can you suggest as an alternative for the solenoid? hoping for your reply asap, thanks in advance!

    9 replies

    thanks for the reply, we will be using a submersible water pump instead, last question bro, for the relay config, is the signal pin same as the in1 pin? and also in calibration mode, should the solenoid valve turn on when i press start on the pcb? cause in ours it is not, it turns on only when connected to NC not on NO.

    The relay signal is pin 13 (counter and water doser), so you can check the built in led. In calibration mode the relay should be on. Check if your relay is activated with a high signal, because there are relays activated with low signal too, producing an "inverted" output

    First, you must know your liter x pulse (use the counter for that) then 1000/lt x pulse will give you the ml x pulse and let arduino do the maths!

    Nice! don't forget to share it on "I Made It"

    it's okay now bro, thank you, we're using the second relay in a 2x relay module so it should be on the in2 pin not on the in1 haha, my fault.

    The relay signal is pin 13 (counter and water doser), so you can check the built in led. In calibration mode the relay should be on. Check if your relay is activated with a high signal, because there are relays activated with low signal too, producing an "inverted" output

    do i need to add the pulses x ml we will be using for every ml/L i want to dispense? (for example we want 100ml, 250ml, 500ml, 1L etc.) or i will just put the calibrated ml x pulse and pulse x liters and your code will do the rest?

    hi iam new to Arduino and this is my first project, so can you tell me how could I change the code for buttons as 100ml 250ml 500ml 1000ml, instead of (1,10,100,1000) because I require these standard buttons for my dispenser