Spanish version here.

In this instructable we'll show you how to make a light and sound interface that can be used to play "Simon Says" and as a MIDI interface. Both modes will be played with your feet.

Background

The project was born because we wanted to make an interactive installation where almost any kind of audience could make use of it no matter their age. It was developed for a mall, as one of its attractions.

The first reference that we got from the client was this version of Simon Says that could be played with people's feet. We basically had to replicate this idea.

We researched similar game/platforms, and we found a lot of dance floors, most of them work with light but not sound. We also found big pianos for feet so we thought that something interesting could come out from adding the musical instrument functionality. For the love of music!

We also considered the shape of the platform. Almost every dance floor that we found were rectangular, with square pads. There is one exception that has circular pads. We wanted to give a different feeling to our platform while keeping the modular aspect of squares, that's why we decided to use hexagons.

While searching for projects with hexagonal shapes, we found this one. The idea of making hexagonal shapes was exciting to us... we didn't had an idea of what was coming.

We had a clearer goal:

Simon Says game
Musical instrument
Hexagonal pads

Step 1: Materials

For each Pad:

1.5) Meter of Neopixel strip

1) Industrial limit switch

1) Opaline Acrylique 1cm thickness

1) PVC hexagon

1) Metal profile hexagon structure

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General:

1) LattePanda

1) MUX

1) 5VDC 50A Power Source

1) Industrial Control Panel

1) Perma-Proto

1) LattePanda case

1) Power Outlet 5V @2.5a

10) Resistor 10k ohms

5) Screw terminal

1) Speaker

Plastic securing belts

Step 2: Choosing a Control Board

Arduino is the development board that we have used for a long time. It has never failed, nevertheless we need to check all the requirements for this project:

Light: High intensity brightness and complex patterns, we are using Neopixels
Pads: Pads should respond to the footstep of the user. We decided to go with switches.
Game: Will be processed by a microcontroller.
Sound: At the beginning we thought of designing our own sounds with PureData, therefore we needed a computer than could run the program.

We'll go deeper into these subjects as we go along, for now, the part that we need to solve is the sound.

We considered using PureData because even when you can generate sound with Arduino it can get complicated and limited at some point, meanwhile with PD we can make synthesis or a patch to trigger sounds via MIDI. We needed a computer to run PD and Arduino to control everything else.

We researched about the options we could get and we really liked the possibilities with the LattePanda board: a computer with Windows 10 and a integrated Arduino. Bingo!

LattePanda has a GPIO port where you can find the Arduino pins mapped, through them we could get control of the pad's switches and neopixels.

Programming the game would also take place in the Arduino board that's incorporated, that by the way, it's an Arduino Leonardo.

LattePanda has a 3.5 jack from where we'll get sound.

There are lots of boards that we could have used, maybe you're asking yourself why we didn't used a Raspberry Pi. Here is why:

Adafruit suggest not controlling Neopixels with RaspberryPie because of clock issues. This is a problem that Arduino doesn't have.
The programming of the GPIO pins in the RaspberryPie has to be done through Python. We aren't familiarized with the programming language.
Even when we could combine an Arduino and a RaspberryPie, we wanted to solve everything with just one board.
RaspberryPie runs a special version of Windows 10 (IoT Core).

LattePanda is more expensive and it has a much smaller community of developers than other boards. If you aren't sure of using a LattePanda you can also use other boards (Raspy, UDOO, BeagleBone, etc...), we'll be happy to know your results.

Step 3: Designing and Prototyping the Structure

Points that we considered to desig the structure:

Bear the weight of an adult
Suitable for outdoors
Keep electronics safe

We decided to use metallic profiles because of the strength, low cost and availability of the material.

The structure consist of two hexagons joined by six short poles:

For each hexagon we cut 12 pieces of metal with a grinder same for the poles and then we welded everything.

The space that's left between the two hexagons, helps to protect from water or anything that can cause damage to the electronics and also for routing the cables.

Step 4: Stepping Surface

Once we had the metallic structure we had to cover two points:

Surface that keeps safe the electronics
Surface where the user will step on

For the surface that protects the electronics and is inside of the hexagon we decided to use pvc material, it's not expensive, is easy to work with and it can resist water to some degree.

For the surface that the users step on we chose acrylique opalin because of it's interaction with light and with a thickness of 1cm so that it could bear the weight of an adult.

We cut everything with a laser machine it was fast and not expensive. You can find the files attached

Step 5: Installing Neopixel Strips

We chose the waterproof strips with 96 neopixels per meter. Adafruit has a detailed guide about neopixels .

We...

Soldered a 470 ohm resistor at the start of every strip
Installed the strip at the inner edge of the Hexagon
Used velcro to fix the strips in their place
Soldered an extension to the strip that goes out from the pvc surface.

Step 6: Installing the Switch

We chose an industrial mechanical switch to activate the pads. Due to the flexibility of the acrylique and since the switch is placed in the center of the hexagon through the pvc sheet, the amount of pressure that the switch needs to be activated can be achieved when the user steps on the acrylique surface. We calibrated how high or low the switches needed to be with washers.

Step 7: Soldering Connector and Cables

Each hexagon has a switch and a LED strip with a total of 5 cables. These cables have to be connected to a control circuit where everything will be concentrated.

We used two XLR connectors; one for the neopixels (3 cables ) and the other one for the switch (2 cables). The ideal scenario would be just one connector but we couldn't afford it, in case you can, it will make things much easier.