For more information visit Mercury Joe
Pictured here is the classic GI Joe 9" capsule easily found via eBay auction.
Teachers! Did you use this instructable in your classroom?
Add a Teacher Note to share how you incorporated it into your lesson.
Step 1: Remove the Retro Pack
Start with cutting off the Retro Pack, a razor saw along the joining edge works.
Step 2: Remove the Heat Shield
Just under the heat shield are 6 studs to cut, razor saw them in half.
Then use a razor knife to break the glue along the seam between the capsule shell and the heat shield.
Step 3: Remove the Capsule Floor
Use a razor knife to break the glue along the seam, once done the floor plate will lift right out.
Step 4: Removing Other Parts
You can now lift the plastic sliding window out.
With a 3 1/8" hole saw, cut a hole in the nose of the capsule in preparation for building a parachute chamber.
Step 5: Remove the Instrument Panel
With the razor knife break the glue for the panel
That ends part one of the process. You should now have a nice collection of capsule parts, ready to work with.