Tracey - Drawing Machine

2,767

29

28

This Instructable is a work in progress - we will work hard to make it an easier project but the initial drafts will require maker experience, 3d printing, parts assembly, electronic parts soldering, experience with the Arduino IDE etc

Feedback would be greatly appreciated, help to improve the steps and any issues that can be fixed.


Tracey is a servo based panto-graph drawing machine.

It consists of two main parts:

  • Controller board
  • Drawing mechanism assembly.

Once calibrated correctly Tracey can produce nice fun drawings, slightly shaky but this is the nature of the parts used.

There are different fun configurations that Tracey can be used in, some are listed below:

  • Pen on paper drawings. - we will focus on this mode in this Instructable
  • Laser drawing on wood / plastic - using small laser modules
  • UV LED drawing on glow in the dark paint.
  • Drawing on a Magna Doodle.
  • Object scanning with various sensors -infrared heat sensor, light sensors etc
  • Moving objects for games - experimental

The Controller Board:

The controller is based on the ESP8266: low-cost Wi-Fi microchip with full TCP/IP stack and microcontroller

The specific type used for this project is the WeMos D1 Mini, this type has a nice small form factor - other types could be used providing they have enough pin outs.

Using the ESP8266 means we can communicate with the machine using both a WiFi (Telnet) and a Serial interface.

Tracey has a Gcode interpreter and a GRBL interface so -at time of writing- the below software works:

LaserGRBL - this is a great piece of open source software, Tracey works with both Telnet and Serial. -Tracey pretends to be a laser engraver.

Easel - web based carving program, very nice. Set to x carve, x controller * -Tracey pretends to be a carver.

Universal Gcode Sender - Open source Java based GCode sender. *

There is also an Android App called Tracey App Beta, it sends drawings over WiFi -more on this later.

*There is also an upcoming Tracey-Link board to send the serial data from Easel and UGS to Tracey via telnet.

If you want to write you own programs to interface to Tracey, this is very easy too, everything about the interface is very open and all details will be explained.

The Drawing mechanism assembly:

The physical drawing machine consists of number of 3D printed parts and three mini servos along with some 3mm bearings and M3 screws.

Two servos are used for drawing and one is used for a lift mechanism.

The drawing servos should be of good quality, the lift servo should not - its resolution and accuracy are not important and it has to do a lot of work.

We have put a lot of work into keeping the 3D printed parts and assembly as simple as possible and they should be easy to print on any standard 3D printer.

Acknowledgments:

Barton Dring - this guy is a bit of a beast when it comes to drawing machines and controllers.

His blog entry on his Line-us clone was where I was introduced to the idea and it was extremely helpful.

http://www.buildlog.net/blog/2017/02/a-line-us-clo...

And of course, where it all started: the great Line-us

Its a great looking machine, very well designed and there seems to be a great community over there.

https://www.line-us.com/


Supplies:

ESP8266

Capacitors: 1 X 470uf , 1 X 0.1uf

Resistor: 1X 100 Ohm

Push Button

1 X LED

3 X 3mm M3 bolts - 8 mm long.
2 X 3mm M3 bolt - 20mm long

2 X 9G Servo Motor MG90S

1 X SG90 Micro Servo Motor 9G

3mm x 8mm x 4mm Bearings X 3

Tracey - 3D Parts

Teacher Notes

Teachers! Did you use this instructable in your classroom?
Add a Teacher Note to share how you incorporated it into your lesson.

Step 1: The Controller Board Circuit

The first step should be building the controller board and verifying that all is working.

For very basic testing, you can just upload the code to a "raw" ESP8266 board.

The Circuit above is Tracey in its simplest configuration.

Note: The 5V screw terminal is if you decide to power the board from an external supply, if you decide to power the board through a USB power bank, the screw terminal can be left out - more about this later.

Step 2: Breadboard Circuit

The Breadboard circuit with servos, the power connector is optional.

An important note on powering Tracey, is that with the servos connected it is possible to power the device with a USB power bank, as they can usually supply about 1 Amp at around 5V.

Trying to power Tracey from a USB 1.0 or USB 2.0 port will not work reliably or not at all and could even cause damage to the USB port -although most ports have over current protection.

Powering from a dedicated USB hub that can supply 1 Amp per port should work OK.

Powering from a USB 3.0 port seems to work OK.

Step 3: Making Your Own Board

A bread board circuit is fine for testing and making sure everything works but you will need something more sturdy for serious use.

Making your own board is straight forward enough if you have some soldering experience, as the circuit is very simple.

Above photos are some old prototype boards I made -untidily- on strip-board, as you can see there is not much to it.

Also shown is a PCB I had manufactured, If there is enough interest I could distribute these.

Step 4: The Controller Board Code

Note: It is assumed that you have the correct USB driver installed on your PC for your ESP8266 board.

If you have experience with the Arduino IDE and have uploaded code to your ESP8266 board before, then all should be fine.

The code comes in the form of a bin file that is uploaded to the board using the esptool - the process that is used to upload compiled binary files from the Arduino IDE.

A Windows only program is included -with source- called TraceyUploader that makes this process very quick and easy.

Why are we not releasing the C source code? Well, we may release it in the future but at the moment it is too big, complex and going through too many changes, the bin file upload is a far simpler process.

Use the links below to download the binary file and the up-loader tool from Github - choose the "Clone or Download" button for both.

The Binary File

Tracey Uploader Tool

Download both and unpack. Place the Tracey.bin file in the TraceyUploader folder.

Plug your ESP8266 into your computer and wait until it connects.

Run the TraceyUploader.exe, the paths to the bin file and esptool should be correct.

Choose the COM port that your ESP8266 is connected to and click the "Build Bin File Command" button, you should get something like:

"C:\temp\Tracey-Uploader---Stand-Alone-master\TraceyUploader/esptool.exe" -vv -cd nodemcu -cb 115200 -cp COM10 -ca 0x00000 -cf "C:\temp\Tracey-Uploader---Stand-Alone-master\TraceyUploader/Tracey.bin"

in the text box.

Click on the "Send to Device" button, a command window should open and you can see the bin file being uploaded to the ESP8266.

Note: when uploading code using an USB 1.0 or USB 2.0 port the servos must be disconnected!

Using a powered USB hub or USB 3.0 seems to work OK.


Step 5: Testing the Controller Board - 1

Now that the Tracey.bin file has been uploaded to your board - the LED should start flashing after about 15-20 seconds, the slow flashing LED means that Tracey is in idle mode and ready for input.


Note: you can skip to the Connecting to WiFi step now if you don't want to connect using the serial port but the serial port is great for providing information and especially useful if you are having any issues.

You can connect up to Tracey right away by using a serial terminal program like Tera Term:

Tera Term

Install and choose Serial and pick your port -you should know this from the last step.

Navigate to serial setup and choose a 115200 baud rate.

You may need to reset your board after the above.

If all has gone well you should see the Screen in the next step:

Step 6: Testing the Controller Board - 2

Above is the serial output from Tracey on a first time run.

You will notice two things; it is warning that no calibration has been preformed and that it has failed to connect to Wifi, we will address both these things in the coming steps.

You can type a '%' to enter the Tracey help and configuration menus if you wish, there is a lot of info in there and all settings are explained.

Its important to note that Tracey runs "blind" or "open-loop" in that it receives no input from the real world about its drawing tasks, its just moves its drawing arms where it is told and it does this buy sending inputs to its three servos.

Because if this, without any drawing assembly connected Tracey can still receive drawings from the various programs listed above - this can be useful for basic testing.

Those with an oscilloscope and the interest could monitor the servo pins while a drawing is being sent to see the changing PWM signals.

Step 7: Testing the Controller Board - Connecting to WiFI

Note: If you don't plan on using WiFi it can be disabled in the help and configuration menu using the terminal program in the previous step. This will decrease boot up times.

Tracey uses WiFiManager, a library that sets the ESP up in station mode and allows WiFi credentials to be entered in a simple web interface.

To get Tracey in this mode you need to press the button (ground D5) for more than two second, the LED should flash twice in quick succession.

You should see an access point called: "Tracey WiFi Config" on the list of WiFi devices.

Connect to the access point and open a browser with URL: 192.168.4.1

Enter your WiFI credentials using the web interface.

Once this is done you should reboot/reset the controller board, you should now see that Tracey has connected to WiFi in the terminal, and the blue light in the ESP8266 should remain on.

Note: A phone or tablet is good for doing this, we have found the Firefox browser to be the most reliable.

Step 8: Testing the Controller Board - Testing WiFi With the App

Now WiFI is configured and Tracey is connected, lets do some testing.

We will start off with the most straight forward and easiest way, using the App..

The App is only for Android devices at the moment -sorry Apple people-, it can be installed here:


Tracey App Beta

As the title says it's in Beta so there is still work to be done, but it works quite well and is very useful.

Start he App and if all is working, it should display Services found:1 on the top left of the screen.

Press the connect button on the bottom right and you should get a menu with your Tracey device and its IP, select it

-the name of your device can be changed in the config menu, useful if you have more that one Tracey device-.

You should now have connection information on the top left.

Hit the Draw button and choose Screen to Tracey, the drawing on the screen will now be sent to your Tracey board, the LED should flash as it receives the different draw codes.

There is much more to say about the App but this is enough for testing purposes.


Step 9: Testing the Controller Board - Testing WiFi With Putty

To test the WiFi connection using a telnet client you can use Putty.

Download here:

Putty

To connect to Putty you will need to know the IP address of your Tracey controller board, below are some ways to find it:

  • Use the Tracey App in the previous step.
  • Open a command prompt on a Windows PC that is on the same WiFi network as Tracey and type "ping Tracey.local" -Note: if you have changes the name of your Tracey controller board you will have to use that name instead of Tracey.
  • View the output of the serial terminal on boot up
  • mDNS service discovery - details of this later on.

When you have the IP address choose a telnet connection for the session and enter the IP address.

Click on terminal and set local echo and local line editing to 'Force Off'

Open the connection and you should see the welcome screen.

You can press '%' to enter the help and config menu, here as with with the serial connection; settings can be changed and calibration preformed.


Step 10: LaserGRBL

I can't say enough good things about this program, its open source, has a ton of features and is being actively developed.

LaserGRBL

It will connect to Tracey using serial or Telnet.

It can convert pictures to Gcode using a variety of techniques, and they can be directly sent to Tracey or saved and sent using the Tracey App.

Its a great way to get started and is highly recommended.

Step 11: Putting Together the Drawing Assembly

Now that the controller is built and tested, lets get on with building the rest!

As stated at the beginning, The drawing assembly is mostly 3D parts along with 3 X 3mm bearings and a few M3 screws.


Print all the parts here:

3D Parts

Note: there are other builds that provide slightly better / cleaner pen down performance, this one was chosen because it is an easy print and build.

The next two steps are the most important of the build.

Step 12: Servo Arms and the Servo Horns

Note: this step will apply to both servo arms.

This is one of the most import steps in the build.

Snip the servo horn as shown in the pictures, make sure it fits in the servo arm, you may need to file the servo horn slightly.

You will super glue this part into the arm shortly.

It's important to make sure the sniped servo arm is straight / level -not necessarily flush- in the arm, if not the arm assembly will not be the same distance from the drawing area for all points and this will cause the pen not to draw in certain areas and is a real headache.

Hopefully I have explained it well enough for you to understand, basically when you insert the servo into the arm it should be level -perpendicular- to the servo in all positions.

Put a small bit of superglue around the hole on the servo arm and insert the servo horn.

A trick to make sure it's level is to quickly insert the servo after gluing and adjust if necessary.

Step 13: Attaching the Servo Arm to the Servo and First Calibration

Note: this step will apply to both servo arms, this step is for the top servo arm. - the long arm


This is another very important step and will involve the first calibration process.

Good calibration is key to good drawings, there are two calibration steps -first calibration and later on, precision calibration.

You can preform this step with a serial port connection (Tera Term) or a telnet connection (Putty).

Open a terminal connection to Tracey.

Press '%' to enter help and config

Press '4' for servos

press '3' for Top servo calibration

'a' and ;'d' are used for moving the servo, use 'a' to get to the lowest number where the servo still moves.

Insert the servo arm and get it it as close to 45 degrees from the body as possible -see the picture above.

The teeth on the servo and the servo horn will mean you might not be able to get it at exactly 45 degrees -use 'a' and 'd' to adjust it until it's exactly at the correct angle - a 45 degree set square will help greatly here.

Note: the servo minimum being at exactly 45 degrees is very import and a bit tricky,keep at it until you are happy that it is the correct angle.

Press 'o' to record the value.

Now press 'd' until the servo hits its maximum and stops moving, ideally this would be 180 degrees from the minimum but don't worry if it's not, press 'o' to record.

You should now see an array of calibration values and a minimum and maximum, press 'y' to save.

The servo is now calibrated with the servo arm, insert the locking screw.

Well done, this is probably to most difficult step. repeat the steps for the bottom -small-servo arm.


Note: there seems to be a bug, where after each calibration step the servos will not move for around 40 seconds when you go to the the next calibration - you may need to reset the controller for each calibration - this bug is on a list and will be addressed soon.

Update: This has been improved in V1.05, I thought it was gone but on one test it reappeared. Feedback from people who experience this bug would be welcome, its a very strange bug.

Step 14: Attaching the Cam to the Lift Servo and Calibration

This time the all parts need to be removed from the servo horn except the cylinder - this will be simplified in the future.

Clip off as much as you can and file the rough bits off, - see picture above.

Glue the cylinder into the cam - this step does not require you to be careful about leveling as in the previous steps.

The calibration in the step is much easier too:

Get to the lift servo calibration on a terminal -you should be able to do this from previous steps.

Press 'a' to get to a low value where the servo still moves.

Attach the servo cam to the servo so the cam nose is pointing straight out from the servo -see photo.

Press 'o' to record position.

Press 'd' until the nose of the cam is 90 degrees or above to the servo body.

Press 'o' and 'y' to save.

That's it for the lift servo, hopefully it went well, this step is very forgiving.

Step 15: Attaching the Servos to the Body + Base

From the picture above it should be clear where the servos are attached.

The wide thread screws that come with the servos should be screwed into the hole before hand to create threads - bit hard sometimes.

Attach the servos to the body.

Attach the base to the body using an M3 bolt equal to, or longer than 20mm

A trick here is to first screw the bolt into the body, then keep screwing until it starts slipping - bit nasty I know - this will make the body move more easily on the bolt.

Once the body and base are connected, keep working them both, the body should easily flop down and be firm in it's seated position.

Note: for this the lift servo cam should be 90 degrees or above from the servo. - the nose should be facing out or above facing out.

Step 16: ​Precision Calibration

This is the second and final calibration, it is for the top and bottom servos only.

It's very important and will help with the best drawings from your servos.

Use a terminal to enter the help and config menu.

Press '4' to enter the servo menu.

Press '5' to enter precision calibration.

The keys used here are a/d for moving the small arm and j/l for moving the long arm.

Carefully move the small arm until its at exactly 90 degrees left from the body and the long arm is pointing straight up.

Press 'o' to record the value.

Use the same keys but this time the long arm should be 90 degrees right from the body and the short arm should be straight up.

Press 'o' to record value and choose 'y' to save.

Step 17: Pen and Link Arm

Now that all the calibration has been preformed it's time to add the pen and link arms.

A note about the 3mm bearings- you should not go too cheap on these as the really cheap ones will have too much slop / play.

Two of the bearing should be inserted into the link arm by pushing them in, they should fit snugly.

One should be inserted in the long servo arm.

3 X 3mm M3 bolts - 8 mm long.

1 X 3mm M3 bolt - 20mm long - for locking the pen

Assemble as shown in the pictures.

Once fully assembled, send a few drawings without attaching the pen to make sure all is working as it should.

Note: if the bearing are too loose in the arms you could try a small bit of glue to secure them better - dont get glue on the inner workings of the bearings.

Step 18: Setting the Pen Height


Toggling the pen up and down can be done by pressing the button -for less than 2 seconds.

It's important to get the pen at a good height so it does not drag too much and not too high that is will not draw.

The pivoting body build helps here because if the pen is a bit too low the body will pivot and not put too much strain on the arms.

Step 19: Securing Tracey When Drawing

Currently, a good way to secure Tracey when drawing is with two small pieces of blue tack.

In this way, the paper can easily be replaced.

See picture above.

Step 20: Videos

Some videos of Tracey drawing in different modes.

Step 21: Gallery

Some drawings - anything on wood is done by a laser.

Step 22: List of Supported G Codes



G0 X50.5 Y14.7 Z0 - move to position 50.5,14.7 not in a straight line with pen up.

G1 X55.4 Y17.7 Z-0.5 - move to position 55.4,17.7 in a straight line with pen down.

G4 P2000 - Dwell - example waits for 2000 milliseconds

G20 - set units to inches

G21 - set units to millimeters- this is the default

G28 - move to home position (0,0)

M3 - Pen down, when 'laser no lift's is enabled this will set D8 to high

M4 - Pen down, when 'laser no lift's is enabled this will set D8 to high

M5 - Pen Up, when 'laser no lift's is enabled this will set D8 to low

M105 - Report battery voltage

M117 P10 - Set Interpolation points for linear drawing, 0 is Auto, play with this at your peril!

M121 P10 - Set draw speed, 12 is default, 0 is fastest possible, this can be set in the Tracey menu too. -value won't be saved.

M122 P10 - Set Move speed, 7 is default, 0 is fastest possible, this can be set in the Tracey menu too. -value won't be saved.

M142 -toggle laser no lift, when enabled the body will not preform a pen lift but will enable/disable D8 instead.The state will not be saved when rebooted, to save this state set it in the Gcode configuration menu.

Share

Recommendations

  • Indoor Lighting Contest

    Indoor Lighting Contest
  • Make It Fly Challenge

    Make It Fly Challenge
  • Growing Beyond Earth Maker Contest

    Growing Beyond Earth Maker Contest

28 Discussions

0
None
ErwinM5

Question 13 days ago

I'Here is a movie of my plotter
I thought it would work but apparently it is not possible to upload movies sorry for that
Thanks to BitSand for helping me with my difficult questions
I succeeded, because I use cheap 9G servos, the drawing is a bit bumpy but for now I can live with that

6 answers
0
None
BitSandErwinM5

Answer 12 days ago

Hi Erwin,

did you get WiFi working?

0
None
SembotBitSand

Reply 12 days ago

Not yet, I'm going to try to use my ipad, apparently the project won't work with my laptop ?????????? I'm not sure why that doesn't work with my laptop
Will have to search a little bit to make the project work
Can I check or test my adafruit ESP8266 Huzzah module with an arduino WiFi program, and what program should that be?
And which IP address must be entered in the tracey app

0
None
BitSandErwinM5

Answer 13 days ago

Hi Eirwin,

So I assume you got Tracey connected to the Wifi and the blue light is on?

I assume that the phone or tablet running the Tracey app is connected to the same WiFi network as the Tracey device?

To be clean, try this:

Remove power from Tracey and reboot your phone / tablet

Power up Tracey and make sure the blue light remains on.

Start the App and see if it can find Tracey services.



0
None
ErwinM5BitSand

Reply 13 days ago

Blue light comes on briefly and then goes out on my ESP8266
When I launch the tracey app I get Searching at the top left: _Tracey._tcp
and a Write Permission granted message
A red light is burning on my ESP8266 board and the white LED on me board is flashing
The program is well loaded
The settings of the arms also went smoothly
When I use Laser GRBL with a drawing my arms move but the drawing is not correct , I get a curved thick line after finishing the drawing
When I connect Trancey board to the computer via usb the arms go to the start position and the pen goes up no blue stays on
that's what I've been able to do
Wifi and tracey app is a problem for me



0
None
BitSandErwinM5

Reply 13 days ago

Hi,

Thanks for the information.

Yea, it sounds like it failed to connect to WiFI.

I assume when you view the USB terminal output on boot up it says it failed to connect to WIFi?

After pressing the button for more that 2 seconds were you able to connect to "Tracey WiFi Config" with a device and open the web page in Step7 ?

The idea with step 7 is to select the WiFI network / Access Point for your home and enter the password, after that Tracey will know the Wifi Access Point and the password every time it boots up.

Edit:

I re-read your post above, you said:

When I connect Trancey board to the computer via usb the arms go to the start position and the pen goes up no blue stays on

Connecting Tracey to the computer via a USB cable has nothing to do with setting up Wifi - Tracey does not have to be connected to anything to do this step.

It just needs power.

After you press the button for more than 2 seconds it creates its own temporary WiFi access point, you connect to this access point with a phone / tablet / laptop or desktop that has a WiFi connection, then open a web page with the given IP address on the above device. Enter the WiFi credentials that you want Tracey to connect to in the future. If you have entered the details correctly, Tracey should connect after reboot.






0
None
ErwinM5

Question 15 days ago

I don't understand how you should do this
Connect to the access point and open a browser with URL: 192.168.4.1
Enter your WiFI credentials using the web interface.
the blue LED does not light up the normal LED flashes slowly
I have some problems installing the wifi
Sorry for all those questions, but I would really like to see it work

error3.png
3 answers
0
None
BitSandErwinM5

Answer 14 days ago

Hi ErwinM5,

Its explained in Step 7: Testing the Controller Board - Connecting to WiFI

Basically after pressing the button for more than 2 seconds, you should see an access point called: "Tracey WiFi Config" on the list of WiFi devices.
Connect to the access point and open a browser with URL: 192.168.4.1

Than means -in the web browser -instead of putting a web address like www.google.com you enter: 192.168.4.1

Then you should see the web page in the picture in step 7.

A phone or tablet with the Firefox browser works well for this.

Let me know how you get on or what specific point you are stuck.

Regards,

0
None
ErwinM5BitSand

Reply 14 days ago

if i doe dit i have a error " this site is not available "

error 5.png
0
None
BitSandErwinM5

Reply 14 days ago

Hi,

the IP address is correct all right.

Are you connected to the Wifi access point called "Tracey WiFi Config" on your laptop?

Some times the laptop or phone wont stay connected because there is no internet access on that access point.






0
None
BitSandErwinM5

Answer 15 days ago

Hi,

I'm not sure exactly what you are asking.

The draw area is correct but where the assembly is placed is not, the right edge of the servo should be roughly at the edge of the draw area.

The movement range of the servos is not correct, they should both be another 45 degrees anti-clockwise.

Are you having trouble with the calibration process?

You don't need to know all this stuff, you can just follow the calibration process in the instructable, its not too hard and you don't have to worry about these angles and stuff.

Let me know if you need any more help.

Regards.

0
None
ErwinM5

Question 16 days ago

Where in the program can I change the pins
I think my WiFi board is numbered differently
How can I read the binary file?

This is mijn wifi board see photo
I think the following but am not sure, Can you check this out please
pins My Board pins Project board
16 D0 Top Servo
14 D5 Switch
12 D6 Lift Servo
13 D7 Led
0 D3 Bottom Servo
GND G Mass
3V 3V3 Power
I'am a bad programmer maker sorry
I have already made a print but have not tried it yet, I will wait until I am sure it works
adafruit_products_2821_top_01_ORIG.jpgWifi PCB.pngDSC01916.JPG
1 answer
0
None
BitSandErwinM5

Answer 16 days ago

Hi ErwinM5,

Yes you are correct in your pin assignments.

It is confusing all right, I had to look up the Feather pin out's, the mapping is not obvious at all, I will add a step for this.

Below are the pin out for the Feather:

Top Servo: IO16
Bottom Servo: IO0
Lift Servo: IO12
Button: IO14
LED: IO13

You might want to consider a different broad than the Feather if you are going to be designing a PCB; from what I can see it wont supply 5V and you will need an external supply.
With the other types of ESP8266 break out boards, they can supply the servos and you can use a power bank etc.
But with an external 5V supply it will work fine.

Anyway, hope this helps and good luck.





0
None
BitSand

16 days ago

Hi ErwinM5,

It looks great, well done!

Really looking forward to the drawings once you have your electronics.

Let me know if you get stuck on anything or need help.

Good luck!


1
None
ErwinM5

Question 17 days ago

I think this is better, all in one

Adafruit Feather ESP8266 HUZZAH ( 22,5 Euro )

Adafruit_Feather_ESP8266_HUZZAH_2821_7278.jpg
2 answers
0
None
ErwinM5

Question 17 days ago

Thanks for the quick replay and the info
Do you think this is a good interface for the project
HUZZAH ESP8266 Breakout board (here it costs 13.9 Euro)
It still needs an FTDI Basic breakout 5V (17.5 Euro)
Can the Huzzah ESP8266 also be programmed by an arduino uno if necessary ???

2471-10.jpgFTDI_Basic_breakout_5V_DEV-09716_5920.jpgAdafruit_HUZZAH_ESP8266_BOB_2471_7271 (1).jpg