Introduction: Indestructible Binder

All of my binders end up getting trashed sooner or later. Carrying around 2+ text books and 2+ binders every hour of the day is a great way to wear out book bags and school supplies.  Usually, my binders start tearing along the seams and I have to duct tape them back together.
I got a really nice 1.5" binder with locking rings that are very durable.  The problem was that the front and back were tearing off and the duct tape was peeling as well.

I decided to step up DIY and use metal to fix my beloved supply binder. Here is the design I came up with, I hope you enjoy!
Please rate, comment, subscribe, and vote for me in the Back to School Contest!

EDIT: Thanks, Instructables, for featuring my creation and giving me a 3 month pro membership. You guys rock!

Step 1: Materials/Supplies

One reason why I wanted to make a metal binder is because I have too much sheet aluminum.
My teacher found out that I like to make stuff and she obtained a bunch of sheet aluminum for free.

Anyways, here is what I used. It helps to have a workplace:

Materials:
~Sheet Aluminum
~Fake Leather
~Rivets
~Bolts and Nuts
~an old binder with good, sturdy rings

Tools:
~Rivet Gun
~Tin Snips
~Drill and bits
~Permanent Marker
~Rubber mallet and center punch
~Ruler
~Dremel with metal cutting disk

Step 2: Making the Front and Back

I measured my old binder and rounded up to the nearest half inch for the dimensions of my new binder.  My front and back panels are 10.5" x 11.5"
I cut the thick aluminum with tin snips. It was not easy, but it was way faster than using a dremel.*  When cutting, do NOT cut all the way to the tin snips tips. It will leave crimps in the aluminum that is hard to get out. As you cut, peel the metal diagonally away from you.
Once all of the sides are cut, use a RUBBER mallet to flatten out any waves in along the edge.  Use a file or sandpaper to smooth the edge. Don't want to get cut at school! Make sure to round the corners too.
Once you have done all of that... do it again for the back. This was a tedious process for me.

*If you have a band saw or scroll saw that can cut soft metal, USE IT!!

Step 3: Making the Spine

The spine is easy. It's pretty much exactly the same as the previous step, except smaller.
(I separated the steps so they would be easier to follow)
Make sure you transfer all of your school supplies and homework to a temporary binder so that you don't mess up any important documents.
Now we're ready for de-constructing the donor binder.

Step 4: Binder Rings

Here I just attacked the rivets holding my binder rings in place by use of my dremel.

Make sure to measure the distance from the edge of the back piece to the middle of the rivet in order to correctly place the rings onto the new binder.

My rivet hole was 3/4" away from the edge.

I measured the holes on the new aluminum panels and marked the location with a center punch. Then I drilled the holes and bolted on the rings.

Step 5: Connecting the Spine

This part is kind of tricky... you can use any method you want to.
I originally was going to use chainmaille links, but I would have to drill a hole every 6mm for that to work... and do it four times.
Then I was going to use hinges, but I didn't have enough to cover the whole spine.
So my last idea was to use some fake leather material I made before and rivet the binder together.

I screwed up multiple times. Try to not screw up like I did.

Step 6: Finished...?

Pretty much, this binder is done. All that is left to do is grind down the bolts sticking out the back of the binder.
A simple binder clip can be used to hold pages in place. I did this for one day at school because I didn't have time to design a pocket. It works quite well.

Step 7: We Want Pockets!

Okay, so the clip worked... but it wasn't enjoyable. So I made a pocket design shown in the pictures.
It's just a simple trapezoid, but I would suggest putting the cloth in the bottom LEFT corner instead of putting it on the right.  Because I did that, my pages are now sticking up on the rivets.
Oh well, it doesn't affect the closing/opening/use of the binder... but if I ever make another one, I will redo that part.

Step 8: Now Your Finished!

Booyah! Now people will be asking you to make them a metal binder too. It turns out that a lot of my friends have problems with their binders breaking.
I hope this binder holds together. So far, so good.

Thanks for viewing my Instructable! Please vote for me, I would love to have at least one graphic t-shirt in my poor wardrobe :D


P.S. I forgot to mention that one of the rivets needs to be ground down a little. Make sure it is out of the way of the middle ring.

Comments

author
mmurph914 (author)2014-11-25

sweeeet!

author
urtlesquirt (author)2011-04-29

Nothing is indestructable! (If you have access to c4)

author
35Timmy (author)urtlesquirt2013-01-02

execpt the planet earth,and whats beyond it

author
TREX ZoaR0K (author)35Timmy2013-07-09

the planet earth is not indestructible there are enough bombs and nukes to blow up the whole planet

author
urtlesquirt (author)35Timmy2013-02-21

Oh planet earth is easily destroyed. Its just a hunk of rock and molten metal.

author

XD Thats quite funny a bit of acid might to the trick too :)

author
Kaiven (author)urtlesquirt2011-05-01

At its time, the Guren MK V was, and so was the Avalon.

author
urtlesquirt (author)Kaiven2012-04-20

Noooo ,not unless you use alchemy on them... ;)

author
youngkennyblade (author)2012-10-14

Great Idea! I never heard of people going to these extremes until I joined
like.......5 hours ago LOL

Im quite content with my binder though its the one by Case It that has 2 binders built into one. I just wish they made them more durable.

author
Kaiven (author)youngkennyblade2012-10-15

I've been using this binder for some time now. It only has a few minor tears on the fake leather, but the next binder I make will be solid metal.

author
lkuziez9680 (author)2011-12-09

it looks great but what will you do if it rusts

author
Kaiven (author)lkuziez96802011-12-12

Can't rust, it's aluminum.

author
lkuziez9680 (author)Kaiven2011-12-14

i must have misread it and mistaken it for something else

author
Kaiven (author)2011-12-09

About normal, since it is aluminum. I still have it, works fine.

author
David-Yezbak (author)2011-12-07

awesome i need one of these my math binder always gets trashed but curiously only my math binder oh i know boring math + doodles+no paper=broken binder thanx

author
Hibatchi cow (author)2011-04-16

thanks... im gonna make this. Four binders is just too much to pay for....

author
Kaiven (author)Hibatchi cow2011-04-16

Suggestion though would be to use metal hinges instead. Even though the cloth on my binder is still holding, it doesn't keep the metal panels from warping slightly.

author
mich153 (author)2011-01-09

we made this in school in year eight... but with proper hinge things...

author
hawkeye.tech (author)2010-12-05

If you could get leather and brass materials it would look very 'Steampunk'. Another idea I had while looking was wrapping a strip of leather all around the outside edges. This would make it more hand-friendly.
It looks cool though, will probably last long past the time when you decide to make a new version.

author
stuntkid223 (author)2010-12-01

Great instructable. I think this is a really good idea. I too am tired of buying new binders and trying to duct tape my old binders. I might make one of these but with 1/8'' birch finishing plywood and piano hinges .

author
Kai SaerPren (author)2010-10-15

i was actually surprised that you didn't use piano hinges for the ,well, hinges
K
if your leatherette hinges wear out try piano hinges, comes in lengths 3' long and more, cut to length with hack saw, pop rivet on.

author
Kaiven (author)Kai SaerPren2010-10-15

Hmm, never heard of them. Thanks for the tip, I'll look them up sometime.

author
(YOUR N (author)Kaiven2010-11-10

Pkgkj

author
(YOUR N (author)2010-11-10

I like dis so much I started thowing bits of sharp metal at my self and poking myself with a knife ouch

author
airsoftsniper12 (author)2010-09-28

Congrats!! When I saw yours i knew that it would win. Its a very cool idea that i may try if i can find the materials

author
Kaiven (author)airsoftsniper122010-09-28

Thanks :D

author
Kaiven (author)2010-09-20

Voting has started everyone, I appreciate the help!

author
soundmotor (author)2010-09-20

Nicely done! I like the leather hinges, very clever, silent, & durable. It also looks like you rounded all the corners of the aluminum so they don't snag or cut through a backpack. Great extra step.

author
Kaiven (author)soundmotor2010-09-20

Thanks for the support! I appreciate you vote :D

author
dianaw (author)2010-09-19

You know, I haven't had my coffee yet and so I must be blinded but I can't figure out how to vote- HELP!

author
Kaiven (author)dianaw2010-09-19

Don't worry! Voting starts tomorrow (Monday) and usually there is a large "vote" button at the top of the webpage. Thanks for the support :D

author
smash10101 (author)2010-09-16

nice i'ble but I got an other question, how thick of aluminum did you use? Also, where can you buy it

author
dianaw (author)smash101012010-09-19

Hi Smash10101
you can gewt aluminum sheeting in places like Lowes and home depot-
I've seen it in some craft places like Michaels and AC Moore-
Online- under different categories- jewelry making for one along with "aluminum flashing" might help "Metalipherous (sp) Is a great source for all kinds of sheet metal. You can probably even get it in the size you want so won't have to cut.

Also ebay and sometimes craigslist under "materials."
Hope this helps.

author
Kaiven (author)smash101012010-09-17

I didn't buy the aluminum, it was trash, so I have no idea.

author
smash10101 (author)Kaiven2010-09-17

could you estimate of measure it maybe, like was it as think as the ave. clipboard? or a cheap plastic binder?

author
Kaiven (author)smash101012010-09-18

Hmmm... maybe half the thickness.

author
Fusion_364 (author)2010-09-17

I dig it.

author
Kaiven (author)Fusion_3642010-09-18

Thanks!

author
smash10101 (author)2010-09-16

how did you make the fake leather?

author
sleeepy2 (author)smash101012010-09-18

Plastic cows.

author
smash10101 (author)smash101012010-09-16

NVM found a vid, http://www.youtube.com/watch?v=hLRSy2-gfhg

author
Kaiven (author)smash101012010-09-17

Actually, that is my video... haha...

author
smash10101 (author)Kaiven2010-09-17

yea, I noticed, nice job on it btw.

author
mrmerino (author)2010-09-11

you know what'd be awesome? if you were walking to school, and you were caught up in a gang shooting, and some one went to shoot you, but your badass steampunk binder stopped the bullet and saved your life

author
Kaiven (author)mrmerino2010-09-11

Maybe not aluminum, but perhaps steel? ;) Something I actually was thinking about... 4 people were murdered in the past week by my school. At least I have a bludgeoning self defense weapon...

author
mrmerino (author)Kaiven2010-09-11

hmm... a steel binder... ill get to work ;)

author
Vick Jr (author)mrmerino2010-09-11

Just go all out and make it out of Adamantium.

Etched Acrylic might look cool too. Maybe put some LEDs in lol.

Anyway, I wish I had a rivet gun. : (

author
MadBricoleur (author)Vick Jr2010-09-11

kevlar shell, layered with titanium, a soft core to absorb impact, more titanium, then a layer of kevlar. all three panels. now THAT would be indestructable. then again, simply kevlar would work too.

author
sabbysayshi (author)MadBricoleur2010-09-12

geeze i never knew school work had better protection than the president.

author
MadBricoleur (author)sabbysayshi2010-09-18

LOL then again, the president probably has a top secret plane with triple layers of all the above materials, or a science agency that is working on that. :)

About This Instructable

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Bio: AKA Roborovski, and Cowscankill for several years. I'm a mechanical engineering undergrad.
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