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Today I'm going to show you how to make your very own customized PCB (printed circuit board). All you need are some materials and tools like a: PCB board, A bottle of Ferric Chloride, A mini drill, A small container, A bottle of thinner and Some plastic tweezers. Making your own circuit board only takes a snap, what you need is 30-45 minutes of time. I thought of posting this Instructable since there are only few articles out here in the site about making a customized circuit board

It is so easy even a 12 year old kid can make one !!!! ^_^ !!!!!

P.C.B. (Printed Circuit Board)

What are PCBs ?

PCB (Printed Circuit Board) is used to mechanically support and electrically connect electronic components using conductive pathways, tracks or signal traces etched from copper sheets laminated onto a non-conductive board. Components are connected through the conductive material below a non conductive board, the common conductive material used in packaged PCBs are usually copper, since copper is cheap and common.

Why Use Customized PCBs Instead of Ready Made Project Board?
First, because the board will be more compact because your design as well is made to be compact. Second, it's more convenient to use, since you can decide where to put space on your board. And last, the board will be stronger unlike those ready made project boards are full of holes everywhere, making ready made boards weaker.

How Do We Make Them ?

Usually you print your circuit design indirectly to your board, you print it on a glossy paper, photo paper or magazine paper. Let me remind you that before you print you should use a laser printer or a photocopying machine, using of inkjet printer will not work. After you had printed your circuit board design you will iron the printed design over the copper side of the PCB, ironing it above the copper side of the board will transfer the ink, from the glossy paper to the PCB board. The ink serves as the protective layer to cover the copper part that shouldn't be etched. Then after transferring the ink to the PCB board you will have to dip the PCB board to a etching solution like Ferric Chloride for 15 minutes. After etching it you might have to rinse the PCB board with water to remove the etching solution. After rinsing it you should remove the remaining ink with thinner, to uncover the uneched copper part. After removing the ink you will need to dill holes for your components to be soldered on the board. And last but not least just solder your components of your customized board and your done!!!

How does the procedure work?

Since the etching solution only works with metal and not with ink, you transfer ink to the copper side of the PCB be so that a certain pattern on your PCB board gets etched and the inked part doesn't
Notice:

The video below is not mine!!

Its the courtesy of javapda.
The Peel n Press paper mention can be substituted with a magazine paper or photo paper.

 

Step 1: Tools & Materials

Here are the tools and material that you are going to need.

Tools:
- Mini Drill (Dremel)
- Flat Iron
- Laser Printer / Photocopying Machine
- Latex Gloves
- Eye Protection

Materials:
- Etching Solution (Ferric Chloride)
- PCB Board
- Fine Tipped Marker
- Ruler (optional)
- Magazine Paper / Glossy Paper
- Plastic Tweezers / Plastic Straws 
- Small Piece of Cloth
- Sanding Paper

Where To Buy: (click on the material to see where to buy)
- PCB Board
- Ferric Chloride 
- Sanding Paper
- Dremel
- Plastic Tweezers
- Latex Gloves
- Eye Protection
- Laser Printer

I think I might try this! Never tried etching a PCB board...
Try it, its fun!
Good instructable. You've got the right blend of pictures and text. <br><br>Just from a principals point of view i would use a glass container for the etching process rather than a plastic one. Glass is less likely to react with chemicals. Even if Ferric Chloride doesn't react with plastic, having a good glass container is useful for other projects.
Thank! I'l use glass instead.
thanx for this instructable...
Just what I've been looking for. Great for once-off projects.<br>Good job. :)
nice ible! hope people out there will like it too!
I always wanted to try this. Thanks for the step-by-step. Great Job!
Was looking for an instructable just like this one - Thanks big time <br>:)
great. just what i needed. Thx!
Very good work.....
Nice Job !!!! Works great :)))
<p>I have wanted to do this for a long time and you have given some great advice </p><p>Thank You</p>
It took me about 5 hours to make this ible. But everything is worth it !!! :))
Great job dude! :)<br>But you must mention that you have to mirror it horizontally before printing it. So your typed words won't be reverse.
Could you tell me the detail on ironing? On what state it is considered finished? <br>I've tried it 4 times but some parts are not inked.
<p>I am going to give this a try. What is the narrowest tracks you would consider as viable?</p>
<p>Thanks very much, you did an outstanding job! I guess 70 years old is not too old to learn, I am going to get me the equipment and start making some boards.</p>
<p>I'm planning to make my own PCB with your tutorial. I was wondering though, can you reuse the laser printed image? I don't have a laser printer, and it's not so handy to print 500 of them at the laser printer shop.. Thanks for the nice tutorial!</p>
<p>I'm planning to make my own PCB with your tutorial. I was wondering though, can you reuse the laser printed image? I don't have a laser printer, and it's not so handy to print 500 of them at the laser printer shop.. Thanks for the nice tutorial!</p>
shall we use common printer
<p>Toner printer will do.:)</p>
<p>Hey thanks for posting this! Just getting into electronics right now and was curious how these circuit boards were created. This answers it!</p>
I tried to do it, it wouldnt dissolve no matter how much i waited, but the ink was almost compeletly dissolved, i used powder! Until i made a new one in a bigger container and it got etched in line 15m or less! But the ink was already gone from last one so i had 2 tracks slightly disconnected on my main board and almost all tracks disconnected on the heater one (maybe with just a permanent marker!) But the smily guy was still there xD
<p>does Eagle Layout Editor need to install ?</p>
<p>Looking awesome, sure going to try this. It's a cheap way of making pcb, but just one question, glossy magazines don't go in to my laser printer and i guess it will burn the paper, help me with that please.</p>
<p>I wish I could make this but dad doesn't really do electronics - can't find anything on the list in the shed ?</p>
<p>Does Alexan(Philippines) sell PCB board? How much?</p>
<p>A comment was made below about drilling after etching. If <br> you drill after etching, the drill may catch the copper and rip the pad <br> off the fiberglass board. Drilling before means the copper is more <br>substantial and stable, and won't pull up as easily.</p><p>If you do want to drill after etching, make the drill holes in your layout smaller. That way, the drill tip can find the center of the hole easier and you won't have to use the punch. If you drill before and use the punch, the smaller hole mark will help you identify the center of the hole and reduce the risk of getting off center.</p><p>Also, try a scotchbrite instead of steel wool. The steel wool introduces dis-similar metals and may cause corrosion. The scotchbrite won't do that and it works just as well.</p>
cool<br>
Awesome i always wondered how this was done, definitely gonna invest in materials for this, seems way more efficient than trying to solder loopy wires
<p>On step 3 you show both the paper and the PCB as the same, you need to print the mirror image so that when laid down on the PCB the image will be what you want printed on the PCB</p>
<p>Nice Guide...</p>
<p>Excellent! Here is a series of tutorials for those interested in learned Eagle. Check it out: http://computeraideddesignguide.com/eagle-pcb-tutorials-design-exercises/</p>
Is there a way without a laser printer or photocopier? Because I don't have either
<p>this is really good Video. I hope I am going to do it in the first go with some amount of success. Thanks for sharing! I am keeping this page in my reading list.</p>
<p>This is very good! I too am going to try something similar. Thank You very much for sharing. Hope mine will be sharable in first go!</p>
Great instructable, I'm just not sure about a 12 year old working with acid...
<p>Well, I was 11 the first time i tried acid, and I turned out alright.</p>
<p>Yeah I was 13 before I etched my first PCB. People start younger and younger these days.</p>
<p>Great tutorial :-) You should consider drilling after etching tho.</p>
<p>Awesome! This helped me out a lot</p>
<p>Great! Thanks! Very helpful!</p>

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Bio: Hi I'm Angelo! I am a 17 y/o Physics Major at the DLSU and I use my course as an inspiration for making ... More »
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