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Metal Doctor Who Sonic Screwdriver with Arduino

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Sonic Screwdriver Model B and M
Three Sonic Screwdriver WIP.jpg
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How to machine / make a custom sonic screwdriver out of aluminum with Arduino inside.

This Instructable documents the creation of two custom Sonic Screwdrivers for two very special people in my life. They are huge  Doctor Who fans and I could not resist making this for them.

Please note this project made use of metal working machinery (Mill and Lathe).


Technical Specifications:
Material: 6061 aluminum, black delrin (acetal) and glass
Electronics: ATTiny85, custom PCB, 4 AG13 batteries, ear bud speakers, 2 SMD LEDs
Programming platform: Arduino

Here is a video


PLEASE NOTE: This instructable is ever evolving. I am making changes to it frequently to make it better. Please see STEP 2: "Update Tracker Page" to see what changes where made and when. And keep checking back often because I am still adding A LOT OF PICTURES. Thanks
 
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Step 1: Fabrication

Picture of Fabrication
Most of the parts were machined using manual machining tools.  While a lot of these tools are very expensive and beyond the means of 99% of us (me included) there are tools out there for amatuers like us. The first lathe I ever used was one I purchased from Homier for $350.   I made 30+ lightsabers with that one before I sold it for the same price I purchased it for.



Places to look for machining tools:

Harbor Freight
http://www.harborfreight.com/7-inch-x-10-inch-precision-mini-lathe-93212.html

Grizzly Tools
http://www.grizzly.com/products/7-x-12-Mini-Metal-Lathe/G8688

Taig
http://www.taigtools.com/mlathe.html

Sherline
http://sherline.com/lathes.htm
NickYates28 days ago

I'm really interested in your product, I was wondering if I could get one with sound and purple LED? if not blue is fine Id be willing to pay a good and fair price for it but I need before April 26th. Could we work something out?

nerd74731 month ago
I changed my mind I am making one
nerd74731 month ago
if only I had the tools, time, money, and patience to make this I would but instead I am going to buy the 10th doctor's sonic screwdriver remote control so if anyone knows where I can get it for under $100 then could they kindly reply or send a link via private message
nodthinksno3 months ago
Can you open your prop and switch the batteries?

good question IDK

mtheophilos4 months ago
I'd be interested in a kit as well. I'd buy that up in a second.
MrTinkerer (author)  mtheophilos4 months ago
I'm not selling kits. Too complicated. I'm building and selling fully made sonics. I am about to post one on Ebay tonight (November 25) at 10 pm east coast time.
MrTinkerer (author) 5 months ago
Kito6195 months ago
Check your email payment sent again sorry for delay
MrTinkerer (author) 5 months ago
I was able to make three. I put them all on ebay.
Here is a link to one of them.

http://www.ebay.com/itm/Dr-Who-Custom-Metal-Sonic-Screwdriver-Gallifrey-Series-01-/121215483313
MrTinkerer (author) 5 months ago
I have three that will be done by November 14, 2013. due to many request, I am auctioning them off on ebay to keep it fair. Those serious about getting one will win the auction.
SPACEGIRLU7 months ago
could you sell me one? contact me for info and other things!
PLEASE? i could buy it for about $20?!
MrTinkerer (author)  SPACEGIRLU5 months ago
I am trying to make some now. No, it will not be $20, sorry.
SmartrChild6 months ago
Shoot me an email at smartrchild@gmail.com, I'd buy a kit/commission/whatever in a heartbeat.
Kito6196 months ago
Mr T I call you on here!! Absolutely no probs I know how time consuming the plane must be I tried to make a soapbox kart took too long missed it yep ill look at the site. And vote oh I'm glad you've started the build I have a place set out for it on display as I collect the photos of making/production mean just as much to me there are almost no metal sonics out there for fans or collectors to buy which is why yours is attractive along with the standard of finish IMO if you want any suggestions from me on personal touches let me know apart from red light keep in touch and best of luck trying to fly bird man!!!
Kito6197 months ago
Vince any updates mate?
MrTinkerer (author)  Kito6197 months ago
If I survive the 30 foot plunge into the murky waters with my flugtag plane. I will be sending you pictures of your sonic. I have lots of progress pictures.
Kito6197 months ago
Email me pls looking forward to seeing photos
MrTinkerer (author)  Kito6197 months ago
Also, I have electronics built and ready to install in your sonic. it has just been crunch time to finish our plane. I am so sorry for the delay.
MrTinkerer (author)  Kito6197 months ago
I just need to get through Red Bull Flugtag then I will have free time again.

Help me out and VOTE for my team though. Sorry I have not been active here. Flugtag got all my attention.

http://redbullflugtagusa.com/page/teams/view_team/520/down_to_earth_dworks

I will be creating a Flugtag PLANE construction instructable when this is all done.
hnic623857 months ago
Dear God! Email me, please! I would like to buy one from you if at all possible. Name your price (I'm serious) ejones62385@gmail.com
MrTinkerer (author)  hnic623857 months ago
I will start making sonics again as soon as I am done with Red Bull Flugtag. You have no idea how time consuming it is to create a 28 foot wing span plane out of PVC and wood.

Check us out at
http://redbullflugtagusa.com/page/teams/view_team/520/down_to_earth_dworks

VOTE for us.
_Doctor8 months ago
I am interested in buying one.Email me at llusnak@gmail.com
bisonlarson8 months ago
or a complete version email me at bradylarsons@gmail.com
bisonlarson8 months ago
im interested in a kit
Honus9 months ago
Very nice! Love the light and sound effect. Might have to have a go at making one of these.
darkben9 months ago
Interested in commissioning one of these. Please email me at ben.bobcat@googlemail.com

Many thanks
kcrothers9 months ago
I am interested in buying one, if you are still making them. Email me at KadenCrothers@cableone.net
Kito61910 months ago
Hey mate can you email me pls I'd like to just get an update pls
JACOBC77710 months ago
I would like to buy an operational Sonic Screwdriver
Please and Thank You
Jacob (The Doctor)
Please Get Back to Me ASAP
or Email me at
jdcarter@kc.rr.com
pctech197510 months ago
I also would like to buy one. I've checked back to see if info was posted. Could you also e-mail me at bubbannj@gmail.com
Thanks
jburnette jr.10 months ago
I am interested in buying one. Can you email me @ john.burnettejr@outlook.com
benjaminepic10 months ago
How much would a set cost
MrTinkerer (author)  benjaminepic10 months ago
i'm currently swamped with work. kits are delayed at the moment. I am taking on individual commisions. I have commissions going on right now. Price is nagotiated but I try to keep it very fair.
micalsr10 months ago
i am interested in buying a sonic screwdriver kit. micalsr@hotmail.com
doctorwhen11 months ago
I AM seriously interested! please contact me! dangerousleeharris@gmail.com I'd love to collaborate with you.
BitsOBacon11 months ago
I don't watch or like Dr. Who, but this is one of the most awesome things I have seen in a long time. Thanks for sharing.
MrTinkerer (author)  BitsOBacon11 months ago
Thanks.
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