Assembling the 8020 Chopper

Step by step assembly guide.

Step 1: The Headset

Step 2: Attach Forks

You wan to make sure that there is sufficient pressure on the bearing cups, otherwise there will be play in the headset.

Step 3: Front Dropouts and Brake

Front dropouts - fairly obvious, but need to be well aligned for wheel to sit straight.

Step 4: Handlebars

Step 5: Attach Top and Downtubes

When attaching brackets, its a good idea to loosely tighten them because chances are they will need to be adjusted later.

Step 6: Seat Tube and Bottom Bracket

Step 7: Attach Top Tube to Seat Tube

Step 8: Rear Rails and Dropouts

Remember to put the chain inside the rear triangle before attaching the dropout.

Step 9: Mount the Rear Wheel

This is where you are going to make all of your geometry adjustments and tighten every thing down.

Step 10: Mount the Seat Braces