Build a Wooden Mug From Scraps!
Intro: Build a Wooden Mug From Scraps!
In this Instructable I will show you how you can build a cool functional wooden mug from the scrap hardwood you have laying around from other projects.
STEP 1: Collect Hardwood
STEP 2: Wood Prep
After cutting the blanks put a 12 degree chamfer on both sides perpendicular to each other using a table saw or band saw. The drawing included is a profile view of the grog blanks. 15 blanks with matching 12 degree chamfers will make a complete 360 degree cup.... MATH!!!
STEP 3: Next Glue Up
Using Titebond 3 (waterproof just in case) Lay out your blanks on some masking or painter tape. Apply glue in all the joints. Roll the parts together till they make a circle and apply many. many, many rubber bands. Allow to dry overnight.
STEP 4: Sanding, Sanding, and Oh Did I Mention Sanding.
After all parts are dry its time to sand. You do not need to round your tankard but I tend to always on mine. Using a belt sander and hand sandpaper I smooth out the diameter to what I like.
STEP 5: Bottoms Up!
Glue up some smaller pieces to make a flat bottom. Trim them roughly to the size of your mug and glue and clamp. The oh yeah more sanding.
STEP 6: Get a Grip! I Mean Make a Handle
I cut my handle shapes out of a large piece of scrap wood. Then I shape and sand it the way I like. Once I get it how I want it I tape sand paper onto my grog and sand the curve of the cup on the the handle where it attaches. This ensures a tight fit. I glue the handle on with two part epoxy and some rubber bands.
STEP 7: Finish
I finish my mugs with equal parts food grade mineral oil and food grade beeswax. Apply a few coats and let it soak in. This need to be done from time to time. Hand wash only and enjoy! Be sure to vote if you enjoyed this scrap wood project!
33 Comments
jeffwb2u1 4 years ago
dustin_little 4 years ago
goatmilksoda 4 years ago
Cwodavids 6 years ago
foxuk 7 years ago
Are there any other permanent finishes that could be used?
I'm thinking more for a sink than for a mug...... maybe even a bath, insulated and sealed would be fun. O and deep enough to soak - British bath makers seem to think it is still war time and we're rationed to 4 inches (to be used by the whole family).
Great mug - herself brought one over that she bought in a fair in California so I've always wanted to know 'how to'.
nava1uni 7 years ago
Spar Varnish would work on a top. Get Marine grade, like the type used on boats. Should be no problem at all.
gmtanner 7 years ago
mcgypsy9 7 years ago
if it's for a sink or bath I would use whatever is used in sealing a boat.
dustin_little 7 years ago
While I domt recomend it if you are going to use it for food or drink but EnviroTech pour on epoxy is a great product I use on a lot of wood projects. Hope that helps
foxuk 7 years ago
Actually available in the UK from amazon at a price that isn't too bad - gawds the prices you get in the USA make me jealous - Thanks
JohnG30 7 years ago
Alumalite has a clear casting 2-part epoxy that's food safe, that's what I would recommend:
https://www.amazon.com/Alumilite-amazing-clear-cas...
BTW, the link is just for example of the product. You can find it cheaper with other searches on Amazon or in craft stores (you can get it CHEAP at Hobby Lobby with their %off coupon they have every other week).
Great Ible, this has me in the mood to create my own grog now! :)
foxuk 7 years ago
Thanks - I'm in the UK and it's literally three times the price here - so will need careful calculations.
47miky 7 years ago
This is beautiful and easy enough to make. It looks like it doesn't need any really expensive machines to make. I'm glad it looks so simple to make, so I'm going to try to find some scrap hardwoods and maybe make a couple of mugs so I can make a couple match sets for gifts and a set for us. They're just so beautiful!! Thank you!
dustin_little 7 years ago
They are very easy to make. I do a few in between bigger projects I am working on just so I always have something going. Upload some pics of what you make. Cheers
salmansheikh 7 years ago
slese 7 years ago
Awesome instruct with a usefull purpose.
TimK65 7 years ago
I'm curious. In what language is, "grog", a drinking vessle?
gtoal 7 years ago
No, grog is watered down rum that was issued to sailors - watered down so that it would not keep; that way they had to drink it when it was issued by the purser, so they wouldn't stockpile it and get really drunk at some other time, eg during a battle when they needed to have a clear head. The author probably means "a grog mug".
TimK65 7 years ago
freewheeler 7 years ago