Impossible Screw in a Block of Wood

394,753

125

49

Introduction: Impossible Screw in a Block of Wood

About: I've been making Instructables since I was 13. Now, I mostly make videos of my projects, however I'm still active here, so don't hesitate to reach out! Sick with a deadly disease called DIY-itis!

A few months ago, I came across Seamster's Instructable Impossible Nail in Wooden Block. I thought it was really cool, and knew I had to make one!

You show it to people. They look at it, look at it more, flip it around... Wha...HOW?

And then you show them!

-

Many times I see, or think of projects, and don't make them immediately since I'm busy working on other stuff. They can stay in my list of projects for months. Every couple weeks something might remind of the project, and while thinking about it, a random idea for improving it might pop into my head.

After a few months, I can end up with a long list of modifications for the original idea. It's what I call good procrastination. I'm probably not the only one, but this is where many if not most of the project ideas that I'm proud of the most have come from.

For example, in this project, I didn't want to use a nail. I also thought of using a bolt, screw, or an old drill bit.

Out of nowhere, I also had the idea that since wood will always break or split only from one side of end-grain to the other (think of how an axe is used). I thought that breaking the piece of wood vertically makes much more sense than horizontally. It's simpler to break (especially for a smaller sized puzzle like mine. Think locket-sized for a necklace!), easier to glue both parts together, and easier to drill and screw in the screw.

To do that, all I needed to do was flip the orientation of the board! If you look closely, you'll see that Sam's puzzle has side grain on the top, so the break line will be horizontal. To make mine break vertically, I would need to make it have end-grain on the top.

I think my way just makes more sense. If you have a better way of explaining this, please comment below!

Let's get started!

-

(Watch the quick Youtube build video and see it in action!)

Tired of skipping through boring DIY videos? In case you don't already know, I now make short, tightly edited Youtube videos about homemade tools, tool hacks, woodworking, electronics, metalworking projects and much more - Subscribe to so you don't miss out! :)

Step 1: ​What You'll Need:

Want to make this project? Here's what you'll need, or at least what I used!

For those who aren't able to salvage parts for free, I've added some links below. Keep in mind that these parts can be acquired at a hardware store, or anywhere else online. If you don't see something that you think should be here, or would like to know more about a specific tool/part that I used, feel free to ask in the comments.

I made it for FREE since I already had everything that was needed on hand.

-

Hardware, Materials & Consumables:

-

Tools:


Approximate Time: A few hours. If I made another one it would probably take me about 2 hours...

Difficulty: Fairly Easy

ALWAYS USE PROPER PPE.

Step 2: Choose the Wood, Screw, & Holes Size

Technically, everything here relies on everything, but these were my basic considerations. I had to do with what I had, which made for quite a bit of experimenting.

The considerations for choosing the screw - I wanted it to be...

  • A wood screw
  • Have a wide thread (perfect terminology doesn't belong in my I'bles :)
  • Not too long or too short
  • Head diameter not bigger than wood board thickness

The considerations for choosing the piece of wood - I wanted it to be...

  • Wide (so I would be able to cut it to square)
  • Thin
  • Square
  • Easy to break

The considerations for choosing the size of the holes - I wanted them to be...

  • Not too big, not too small
  • Make it look impossible for me to screw the screw in from the side
  • Not to big, so there would be enough wood so it wouldn't break
  • Not too small, so the screw could be seen well enough (on camera, to be honest)
  • 20mm spade bit was what I had, and I thought it would work well

Pictures above :)

Step 3: Drill the Holes (don't Forget to Rectangle-ify It)

I marked a line in the middle (height-wise) of the piece of wood, about a centimeter away from both SIDEGRAIN edges. I then put one side of the spade bit on the line, and marked a dot right in the hole of the spade bit. This was where I was going to drill the hole, as you can see in the pictures.

I chucked up a inserted 20m spade bit into my cordless drill since I needed the lightest drill that I had/no annoying cord in the way. My small one is really light.

The timelapse of the Youtube video doesn't really show it, but drilling was really hard. Soft wood, a spade bit, and a lot of tearout*. A hole saw would have been ideal, but I didn't have one that was small enough. I cleaned up the mess with my homemade-ish drum sander

I think rectangular objects look better than square shaped objects, so... That's what I did with my handsaw and magnetic saw guide (I have another I'ble on that)!

*ᴼᶰᶫʸ ᵒᶰᵉ ᵒᶰᵉ ˢᶦᵈᵉ, ᶜᵒᶦᶰᶜᶦᵈᵉᶰᵗᵃᶫᶫʸ ᵗʰᵉ ᵒᶰᵉ ᵗʰᵃᵗ ᴵ ʰᶦᵈᵉ ᶠʳᵒᵐ ᵗʰᵉ ᶜᵃᵐᵉʳᵃ :)

Step 4: BREAK IT!

I clamped the piece of wood in my homemade wooden vise, and...

And...

And...

I BROKE IT! Perfect - exactly where I wanted it to!

Ok, it wasn't actually that hard ;) Especially not with the huge hammer that I used!

Step 5: Screw in the Screw!

I first practiced on a piece of scrap wood, and then drilled a pilot hole for the screw. I drilled the pilot hole only a teeny tiny bit smaller than the threads of the screw so the threads would BARELY engage. I didn't want the screw to be loose, and I didn't want to make the wood expand, which could ruin the perfect glue joint.

The drill that I used to screw the screw in has a really sensitive clutch that allowed me to screw the screw in really gently, without damaging or cracking the wood. Screw. Screw. Screw...driver. It's an alternative and another reason to add screw again into this paragraph!

Step 6: ​Glue the Pieces Back Together

I was planning all along to use CA glue, but decided to use wood glue (a weaker type than what you probably use) instead, since it doesn't cure immediately (good when nothing goes wrong!), and because I thought it would fill the gap better. IT ALSO DOESN'T LEAVE HORRIBLE STAINS! Ask me how I know...

I applied a small pea-sized amount to each side, andI clamped it tightly in my vise, and of course it was the perfect time for the vise to break!

After the issue was fixed, I tried to push teeny tiny bits of glue and fine sawdust into the crack, and into other random places, which I thought would help conceal it. I don't think that this helped, though. It mainly made small stains that were slightly darker than the wood because of the dust that was on my fingers when I applied it.

Step 7: Sand (and More and More and More)

About an hour after I glued both pieces together, I removed the puzzle from the vise, and started sanding.

While typing up this I'ble now, I can't see any visible signs of a glue joint on the face or end-gain! However, I can, unfortunately, see a small stain from CA glue that I used to glue a small piece of wood that chipped out while I was working. But it still isn't very visible, and I think can be removed with more sanding (I didn't want to breath more fine Pine dust).

I think I spent close to two hours sanding it (and rounding over the edge), but I think I could have saved a lot of time if I progressed through the grits instead of starting from fine.

I have to admit that this looks way better than I thought it would. Pine can actually look quite nice!

DO NOT USE CA GLUE FOR GLUING IT! It will make sanding way harder!

Step 8: ​DONE! | More Thoughts | Video!

See the end result, and a quick video of the process of making it, on Youtube!

Some more thoughts:

  • This is a project that can be made only out of wood! As far as I know. How about graphite?
  • I normally don't work with Pine since I'm really sensitive to it, but the piece that I used was salvaged from a 15+ year old wine crate, so it smells only when I produce a lot of sawdust. Luckily I was working outside, on a fairly windy day, so it was fine.
  • Couldn't this be an awesome gift? It can be made fairly quickly with only a few tools.
  • If you haven't had a lot of luck disguising the joint, how about charring the wood slightly with fire? Just an idea that might help.
  • Do you think seasonal expansion and contraction might be an issue? If yes, how do you think I should seal it without bringing out the grain, which could make the crack more visible?

I will be giving away free Instructables memberships to members that make their own screw (or anything else) in a block of wood. Will you be the first one?



-

Are you following me on Instructables? Join 1000+ members that don't miss my future Instructables by clicking the button! (located at the top of my member page)

On YouTube, I upload quick videos of my projects in action, and more - Subscribe so you don't miss out!

I read ALL comments, and reply to as many as I can, so make sure to leave your questions, suggestions, tips, tricks, and any other ideas in the comments below! - Thanks!

You might also like:

Build Your Own Drill Press for FREE! (<click here)

Invention Challenge 2017

Participated in the
Invention Challenge 2017

4 People Made This Project!

Recommendations

  • Hand Tools Only Challenge

    Hand Tools Only Challenge
  • Modify It Speed Challenge

    Modify It Speed Challenge
  • Remix Contest

    Remix Contest

49 Discussions

0
seamster
seamster

Reply 3 years ago

This version is literally impossible by bending the wood with hot water. I would love to see someone prove me wrong.

Technically, all illusions are created by "cheating" in some way. Bend it, break it, boil it, modify it, rebuild it... etc.

0
alaskabruce225
alaskabruce225

Reply 5 weeks ago

It can be done by boiling. I don’t know how to post a video or I could demonstrate.

0
Yonatan24
Yonatan24

Reply 4 weeks ago

I don't believe it's possible for such a small piece.

0
alaskabruce225
alaskabruce225

Reply 4 weeks ago

It is, but you have to have the piece made with the grain oriented differently than what’s shown. It will compress, just like the nail one does. You are compressing in the same axis as the holes are drilled. I will try to get to it this weekend and take pics.

0
Yonatan24
Yonatan24

Reply 8 days ago

Have you tired it? I'm curious if you've been able to make it work, I think it's too small.

0
Datawolf
Datawolf

Reply 3 years ago

Seen that ? https://www.youtube.com/watch?v=fEATei2wewY

0
seamster
seamster

Reply 3 years ago

Yes . .

I linked to that video in the intro of my impossible nail block instructable that I posted last year, and I outlined the differences. While mine and Steve's wood blocks are a similar idea, we have completely different outcomes reached with completely different methods.

And we both "cheated" ;)

0
Yonatan24
Yonatan24

Reply 3 years ago

Who hasn't? :)

He linked to it in his Instructable.

0
Yonatan24
Yonatan24

Reply 3 years ago

I was about to agree with you... But:

I've never bent plywood, but how about making this from 1/4" birch plywood?

Cut it to size, bend it (can you even bend 1/4" that much?), drill and screw in the screw, and bend it back together!

I think that it's possible! :)

0
PeterJ155
PeterJ155

Reply 3 years ago

Or you could make your own plywood out of veneers. Either cut them on a band saw or buy thickish ones, then clamp 5 or 7 pieces up dry, drill the holes, cut a slot for the screw in the centre 3 layers slightly smaller than the screw. then glue and clamp tight with the screw in position. This should force the wood into the screw threads to make it look as if it had been screwed there. You could also use a solid metal ring to make it look even more impossible.

0
TonyP100
TonyP100

Reply 3 years ago

Agreed

0
Yonatan24
Yonatan24

Reply 3 years ago

I'm not sure wood is that bendable... Have you tried it?

0
Auroris
Auroris

2 years ago

Wow, it's magic))

0
Yonatan24
Yonatan24

Reply 2 years ago

:)

0
gravityisweak
gravityisweak

3 years ago

Nicely done! You mentioned this is a project that could only be done with wood. I think it's quite possible to do something like this with metal. You would need a few more tools, but I think quite possible for sure!

0
Yonatan24
Yonatan24

Reply 3 years ago

Thank you!

How could this be done with metal? I mean, metal won't snap in half if you hit it with a hammer... It will stretch, bend, and then maybe break.

Plastic is kind of the same, I guess.

0
jvandeyacht
jvandeyacht

Reply 3 years ago

You can use carbon steel. Take your block or piece, drill your holes, insert your item, TIG it closed, grind it clean, then tarnish to a fine petina.

0
Yonatan24
Yonatan24

Reply 3 years ago

But wait!

I was thinking of a softer metal like aluminum. But what if you freeze steel, and then smash it with a hammer?

That would be interesting. I've heard that bike thieves freeze bike locks with gas, and then break them. I wonder if something like that could work here too. Then it could be welded (or maybe glued with silver colored epoxy) and then polished.

If anyone has done something like this before, please do post a comment!

0
gravityisweak
gravityisweak

Reply 3 years ago

My thought was to do it exactly the same way you have done with the wood, but instead of gluing it on the seams, you would MIG weld it back together. Then you could clean up the seams by sanding it to a nice finish. It would be a lot more work, but I definitely think its possible. Check out this video, its not the best video but it does show you the general idea.

https://www.youtube.com/watch?v=wntAnn4EowM