Simple Workbench
Intro: Simple Workbench
Follows are simple instructions for putting together a rolling workbench.
STEP 1: Get Rid of Your Old Desk
Put it on Criagslist and greatly under-price it so that someone will actually buy it.
STEP 2: Go Get Stuff
You will need:
(x2) 48" x 36" x 3/4 plywood board
(x1) Set of adjustable bench legs
(x4) Locking casters with threaded rods
(x1) Miniwax Water-based Polycrylic
(x1) brush
(x1) fine grit sandpaper
(x1) pencil
(x1) tape measure
(x1) screwdriver
(x1) power drill with misc. drill bits
(x20) 1-1/4" wood screws
(x20) washers
(optional)
12" x 48" and/or 18" x 48" plywood board for storage shelves
Misc. nuts, bolts and washers
(Note that some of the links on this page are affiliate links. This does not change the cost of the item for you. I reinvest whatever proceeds I receive into making new projects. If you would like any suggestions for alternative suppliers, please let me know.)
STEP 3: Mark the Holes
Lay the boards, one atop the other, on the ground. Measure 3.5" in from the edge and place the table leg upside down. When you are sure it is even with the table, use a pencil and trace the table leg's screw holes.
STEP 4: Drill
STEP 5: Fasten the Bench Legs
If you don't plan on adding shelves underneath later on, Hiroak has this to say:
You need to support the legs like the one with the shelf. If you are rolling that baby around and hits something your legs will fold under using wood screws. You should consider using carriage bolts and counter sinking them, then fill the holes with harding putty for a smooth surface.
STEP 6: Attach the Casters
A standard counter is around 34" - 36".
STEP 7: Sand
Brush it off when you are done.
STEP 8: Seal the Workbench
Wheel the workbench into a well-ventilated space.
Stir your finish and apply a thin coat in one direction (either horizontal or vertical). Wait for it to dry.
Once dry, lightly sand it and then brush it off. Apply another coat of stain in the opposite direction that you did with the first coat.
Repeat this process alternating brush stroke direction four or five times.
STEP 9: Add Shelves (optional)
When you are done, you can add shelves to the underside of the workbench so that you have some extra storage.
I didn't bother to finish the shelves or do anything too fancy with them. Basically, I drilled some holes in the plywood and bolted them down. It's not the prettiest, but it gets the job done.
Did you find this useful, fun, or entertaining?
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17 Comments
Yonatan24 8 years ago
Hi, I've added your project to the "Make Your Own Workbench!" Collection
This is the link If you are interested:
https://www.instructables.com/id/Make-Your-Own-Work...
dragonbones 13 years ago
randofo 13 years ago
Hiroak 14 years ago
If you wanted to lock them together get some Table locks. This is the best place to order hardware, I think.
www.rockler.com
dacker 13 years ago
You believe you can get table locks at your local big box store and save the shipping costs. I've also used brass latches from a big box for $3.50 for a pair. These are a good alternative for a workbench.
They are easy to install, but you have to be absolutely sure everything is lined-up properly. Assuming the goal is to lock two of these workbenches together, here is how I would do it:
1 - Turn the table over, face-down on a clean piece of the floor
2 - Ensure the mating edges are properly aligned in all three axis
3 - With both halves of the locks locked to each other, position the locks where you want them and use a pencil to locate the mounting holes for both halves
4 - Drill the pilot holes for one half only
5 - This next step is my trick: Drill the pilot holes for the 2nd half about 1/16" (1.5mm) further away from the edge than the pencil marks indicate. The purpose is to ensure a tight fit when the two halves are mated.
6 - Screw-down the table locks
7 - Align and lock the two tables. You should have some resistance because of step 5.
8 - Flip the table upright
9 - Adjust the casters as necessary to ensure the height of the top surface is uniform in all four corners
9 - Celebrate a job well down with a hoppy Oregon microbrew!
randofo 14 years ago
And I considered lining the top with mat white acrylic like my desk at home, but decided I was going to stick with the plain plywood because it is nice to photograph on (not to mention, I was working on a relatively tight budget). It will probably get scuffed up over time though, but I'm hoping that will add character.
Hiroak 14 years ago
randofo 14 years ago
zaphodikus 14 years ago
Inspirational project, thank you for sharing.
ndinitz 13 years ago
Kiteman 14 years ago
adamn64 13 years ago
bucklipe 14 years ago
Weissensteinburg 14 years ago
caitlinsdad 14 years ago
2. You can put company property up for sale?
3. Noahw's seat is still warm and you comandeered his space...how could you?
4. Nice. Do you need International Space Station docking connectors to keep the two workbenches together?
randofo 14 years ago
2. So long as the $10 is reinvested back into cookies for everybody.
3. Talk to Scoochmaroo about that one...
4. No, the floor is sloped at just the right angle(s) to keep them together.
Kiteman 14 years ago
When you're not sticking furniture together, they could be used to hold up tools or as a convenient way to wipe credit cards without removing them from your pocket...