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Thanks for the reply!Ok, sounds like I could either:Option A - Stick with 1/2" ply like your design, and perhaps add dado for extra strength... although your baseline butt joint design is holding well already. (Well, I was just given a router+table, so adding dado will be a good learning exercise for me! :D)Option B - Use thicker 3/4" ply to enable the pocket joints as an option. Though the 50% increase in carcass weight might mean I will need a helper for installation.How did you treat the plywood edges?
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