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Thanks for your comments and suggestions.
What would be suggestions on how to make this if one does not have a lathe?
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How did you get the much lighter colors and the green band? Thanks!
I am returning to post a solution that I found. The cliff sensors have an infrared transmitter and receiver with a barrier in between. Using a short piece of the side of a CD case (the serrated surface acts like a prism for the infrared) taped over each of my four sensors allows Roomba to ignore the dark, distinct shapes. Be aware you do now need to block any steps or use one of the electronic barriers.
Make it lower carb with Quinoia?
Great puzzle. The interlock is hard because of the straight cuts, sharp corners and the need to rotate into place at an angle. It may not be necessary, but one might taper the interior edges to allow for the curvature needed to turn the pieces in place?