I'm a student at HOWEST and our projects was to make a flatpack.
The flatpack i designd is a dustpan this is a turtorial to make it.
Step 1: What Do You Need?
I made the dustpan out of polypopyleen.
I didnt find normaal polypropyleen sheets so i used the sides of a polypropyleen curverbox as the basic sheet.
The rest of the things i used are:
-a metal ruler
-a soldering iron
Step 2: Drawing
First draw the cut lines on your pice of polyporopyleen.
The mesurmants are as folows.
Step 3: Cutting Out
cut out the outher lines of the dust pan
Step 4: Drilling the Holes
drille the holes on the 3 black points
Step 5: Cuting
cut out the last 2 lines at the handle
Step 6: Making the Folds
for this u use the soldering iron and the metal ruler
whit the soldering iron you melt in a coupel of milimeters in to the polypropyleen
were you can fold the polypropyleen
on the last picture you see wich lines to do at one side the lines that are not markd are for the back side
now you can make the folds if it dosnt go smooth you can take the soldering iron and go back over
Step 7: It Is Finished
if al the folds are made the dustpan is ready
if the cuts with the soldering iron arent clean you can use sanding paper tho smooth them